Lincoln Electric IM10018-A manual Output PRObLEMS

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E-3	TROUbLESHOOTING	E-3

	Observe all Safety Guidelines detailed throughout this manual

PRObLEMS	POSSIbLE
(SYMPTOMS)	CAUSE

	OUTPUT PRObLEMS
Major Physical or Electrical	Contact the Lincoln Electric Service
Damage is Evident	Dept. (216) 383-2531 or 1-800-
	833-9353 (WELD)

The Machine is dead- The Input 1.	Check for blown or missing
contactor does not operate.	fuses in input lines.
2.	Check the three- phase input
	line voltage at the machine.
	The input voltage must match
	the rating plate and reconnect
	panel.
3.	Power ON/OFF switch may be
	defective.
4.	Rectifier bridge may be defec-
	tive.
5.	VRD P.C. board may be defec-
	tive.

RECOMMENDED

COURSE OF ACTION

If all recommended possible areas of possible cause have been checked and the problem persists,

Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

IDEALARC® DC-600 VRD

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Contents Safety Depends on You Idealarc DC-600 VRDSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiSafety Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents TAbLE of Contents Installation Technical Specifications Idealarc DC-600 VRDElectric Shock can Kill Stacking Hole Stacking PinsSafety Precautions Select Proper LocationElectrical Input Connections Fuse and Wire SIzESInput Power Supply Connections Ground ConnectionReconnect Procedure See Machine Rating Plate for Required Input Supply VoltageOutput Connections ELECTRODE, Work and #21 Lead ConnectionsTerminal Strip 1 T.S.1 Auxiliary Power and Control CONNections Terminal Strip 2 T.S.2Electric Shock can kill Fumes and Gases can be dangerousARC Rays can burn General Description Design Features and AdvantagesOperation Recommended Processes and EQUIP- MentOFF Input Power Output Control Output Voltage CurrentOutput Terminals Power Light Controls and SettingsInput Power ON/OFF Switch NectionAuxiliary Power in MS-RECEP- Tacle OVERLOAD, OVERCURRENT, and Fault Protection For codes 11707 and aboveCV Mode Remote Control of Machine OperationWelding Procedure Recommendations CC ModeNA-3 Automatic Wire Feeder Operation Field Installed Options AccessoriesWire Feeders and Tractors Factory or Field Installed OptionsFigure C.2 MULTI-PROCESS Switch CAbLE Connections Accessories 1MAINTENANCED-1 Safety Precautions Electric Shock can KillRoutine and Periodic Maintenance TROUbLESHOOTING Devices Board can be damaged by static electricityStatic-Sensitive Handle only atOutput PRObLEMS TROUbLESHOOTING LOCAL/REMOTE Switch TROUbLESHOOTING Check all Three-Phase input Facility PRObLEMS Symptoms Welding PRObLEMS Poor arc characteristics in all processes BOARD TROUbLESHOOTING Guide Control P.C. bOARDBOARD TROUbLESHOOTING Guide VRD P.C. bOARD Checking Power ON/OFF Switch S1Connecting Remote Output Control Rheostat to the Machine Checking Output Control RHEO- Stat on Machine R1Diagrams Diagrams Diagrams Diagrams Connection of LN-742 to the DC-600 VRD Power Source FeederConnection of LN-7 to the DC-600 VRD Power Source Connection of LN-8 or LN-9 to the DC-600 VRD Power Source 600Control Cable Connection of NA-5/-5R to the DC-600 VRD Power Source Lincoln Wire DC-600 VRD Dimension Print with K817P Undercarriage DC-600 VRD Dimension Print with K842 Undercarriage Precaucion Warnung