Lincoln Electric IM10018-A manual Connection of LN-7 to the DC-600 VRD Power Source

Page 46

CONNECTION OF LN-7 TO THE DC-600 VRD POWER SOURCE

F-6

 

14-PIN

 

RECEPTACLE

POWER SOURCE

CONTROL CABLE

 

LN-7 TO INPUT

21

CABLE PLUG

 

LN-7 CONTROL

CABLE

FOR CONTROL CABLE

Do not operate with covers removed.

 

WITH 14 PIN MS-TYPE

Disconnect power source before

PLUG CONNECTOR

servicing.

OR

Do not touch electrically live parts.

Only qualified persons should install, use or

FOR CONTROL CABLE

service this machine.

WITH TERMINAL STRIP

 

LEAD CONNECTORS

 

N.A. Welding cables must be of proper capacity for the current and duty cycle of immediate and future applications. See LN-7 Operating Manual for proper sizes.

IDEALARC® DC-600 VRD

+ 21 - 21

41

4

2

31

32

75

76

77

N.E.

N.B. If LN-7 is equipped with a meter kit, extend LN-7 control cable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

lead #21 from control cable with terminal strip connectors or from

N.F.

 

 

 

 

 

 

 

 

 

 

14-pin receptacle using #14 AWG or larger insulated wire physically

 

 

 

 

 

 

 

 

 

 

suitable for the installation. An S16586-[LENGTH] remote

 

 

 

 

 

 

 

 

 

32

 

voltage sensing work lead may be ordered for this purpose.

 

 

 

 

 

 

 

 

 

 

Connect it directly to the work piece independent of the welding

 

 

 

 

 

 

 

 

 

31

 

work cable connection. For convenience, this extended #21 lead

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

4

 

should be taped to the welding work lead. (If the length of

 

N.B. & N.C.

 

 

 

 

 

GND

 

welding work cable is short, less than 25 feet, and connections

 

 

 

 

 

 

 

can be expected to be reliable, then control cable lead #21 does

 

 

 

 

 

 

 

 

 

 

 

NEGATIVE

 

 

 

POSITIVE

 

 

 

N.D.

 

not need to be extended and can be directly connected to

 

 

 

 

 

 

 

 

 

21

 

terminal #21 on the terminal strip. Note that this is not the

 

 

 

 

 

 

 

 

 

 

preferred connection because it adds error to the LN-7 voltmeter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

reading.)

 

 

 

 

 

N.G.

 

 

 

 

 

 

N.C. Tape up bolted connection if lead #21 is extended.

 

 

 

 

 

 

 

 

 

ELECTRODE CABLE

N.D. Connect the control cable ground lead to the frame terminal

 

 

 

 

 

 

 

 

 

TO WIRE FEED UNIT

 

marked

near the power source terminal strip. The power

 

 

 

 

 

 

 

 

 

 

 

source grounding terminal (marked

and located near the power

 

 

 

N.A.

 

 

 

 

 

 

 

source input power connections) must be properly connected to

 

 

 

 

 

 

 

 

 

 

 

electrical ground per the power source operating manual.

 

 

 

 

 

 

 

 

 

 

N.E. If an optional remote voltage control is used, connect it to

 

 

 

 

 

 

 

 

 

TO WORK

 

this terminal strip.

 

 

 

 

 

 

 

 

 

 

 

N.F.

If lead #21 is to be connected to

the terminal strip,

DIAGRAMS

REMOTE VOLTAGE SENSING LEAD

Above diagram shows electrode connected positive. To change polarity,

turn power off, reverse the electrode and work leads at the power source and position the switch on wire feeder (if equipped )

to proper polarity. Also refer to note N.F.

For proper setting of switches on power source, see power source operating manual.

connect to the #21 terminal that matches

work polarity. This

connection must be changed whenever the

electrode polarity is

changed.

 

N.G. Illustration does not necessarily represent actual position of

appropriate output studs. Refer to power source operating manual for more information.

10-30-98F

F-

S22976

6

Image 46
Contents Safety Depends on You Idealarc DC-600 VRDSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiSafety Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents TAbLE of Contents Installation Technical Specifications Idealarc DC-600 VRDElectric Shock can Kill Stacking Hole Stacking PinsSafety Precautions Select Proper LocationElectrical Input Connections Fuse and Wire SIzESInput Power Supply Connections Ground ConnectionReconnect Procedure See Machine Rating Plate for Required Input Supply VoltageOutput Connections ELECTRODE, Work and #21 Lead ConnectionsTerminal Strip 1 T.S.1 Auxiliary Power and Control CONNections Terminal Strip 2 T.S.2Fumes and Gases can be dangerous Electric Shock can killARC Rays can burn General Description Design Features and AdvantagesOperation Recommended Processes and EQUIP- MentOutput Control Output Voltage Current OFF Input PowerOutput Terminals Power Light Controls and SettingsInput Power ON/OFF Switch NectionAuxiliary Power in MS-RECEP- Tacle OVERLOAD, OVERCURRENT, and Fault Protection For codes 11707 and aboveCV Mode Remote Control of Machine OperationWelding Procedure Recommendations CC ModeNA-3 Automatic Wire Feeder Operation Field Installed Options AccessoriesWire Feeders and Tractors Factory or Field Installed OptionsFigure C.2 MULTI-PROCESS Switch CAbLE Connections Accessories Safety Precautions Electric Shock can Kill 1MAINTENANCED-1Routine and Periodic Maintenance TROUbLESHOOTING Devices Board can be damaged by static electricityStatic-Sensitive Handle only atOutput PRObLEMS TROUbLESHOOTING LOCAL/REMOTE Switch TROUbLESHOOTING Check all Three-Phase input Facility PRObLEMS Symptoms Welding PRObLEMS Poor arc characteristics in all processes BOARD TROUbLESHOOTING Guide Control P.C. bOARDBOARD TROUbLESHOOTING Guide VRD P.C. bOARD Checking Power ON/OFF Switch S1Connecting Remote Output Control Rheostat to the Machine Checking Output Control RHEO- Stat on Machine R1Diagrams Diagrams Diagrams Diagrams Connection of LN-742 to the DC-600 VRD Power Source FeederConnection of LN-7 to the DC-600 VRD Power Source Connection of LN-8 or LN-9 to the DC-600 VRD Power Source 600Control Cable Connection of NA-5/-5R to the DC-600 VRD Power Source Lincoln Wire DC-600 VRD Dimension Print with K817P Undercarriage DC-600 VRD Dimension Print with K842 Undercarriage Precaucion Warnung