Lincoln Electric IM10018-A manual Accessories, Wire Feeders and Tractors, Field Installed Options

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C-1

ACCESSORIES

C-1

 

 

 

WIRE FEEDERS AND TRACTORS

The IDEALARC® DC-600 VRD can be used to power any of the following Lincoln Wire Feeders and Tractors:

Semi-Automatic Wire Feeders:

DH-10

LN-9

LN-7

LN-9 GMA

LN-7 GMA

LN-23P

LN-742

LN-25

LN-8

LN-10

Automatic Wire Feeders:

NA-3 NA-5R

NA-5

Tractors:

LT-7 LT-56

FIELD INSTALLED OPTIONS

Remote Output Control (K775 or K857 with K864 Adapter)

An optional “remote out control” is available. The K775 is the same remote control that is used on other Lincoln power sources. The K775 consist of a control box with 28 feet (8.5mm) of four conductor cable. This connects to terminals 75,76, and 77 on the terminal strip (T.S.1) and the case grounding screw so marked

with the symbol “ ” on the machine. These termi- nals are located behind the hinged cover on the case front. This control will give the same control as the output control on the machine.

The K857 is similar to the K775, except the K857 has a 6-pin MS-style connector. The K857 requires a K864 adapter cable which connects to the 14-pin con- nector on the case front.

Remote Control Adapter Cable (K864)

STRAIGHT PLUG (14 PIN)

CABLE RECEPTACLE (6 SOCKET)

TO POWER SOURCE

TO: K857 REMOTE CONTROL

 

CABLE RECEPTACLE (14 SOCKET)

TO: LN - 7 WIRE FEEDERS

A "V" cable 12" (.30 m) long to connect a K857 Remote Control (6-pin connector) with an LN-7 wire- feeder (14-pin connector) and the machine (14-pin connector). If a remote control is used alone the wire- feeder connection is then not used.

Undercarriages (K817P, K842)

For easy moving of the machine, optional undercar- riages are available with polyolefin wheels (K817P) or a platform undercarriage (K842) with mountings for two gas cylinders at rear of welder.

Paralleling Kit (K1611-1)

Paralleling of two VRD models or a standard model with a VRD model is not recommended.

Tig Module (K930-2)

Portable high frequency generator for AC/DC TIG welding.

FACTORY OR FIELD INSTALLED OPTIONS

Multi-Process Switch (K804-1)

The MULTI-PROCESS SWITCH gives you the ability to:

Switch between "stick welding or air/carbon arc cut- ting" and using a semi-automatic or automatic wire feeder.

Change the polarity of a semi-automatic or auto- matic wire feeder without changing any electrical cable connections.

See Figure C.1

FIGURE C.1 - MULTI-PROCESS SWITCH

 

+

-

STICK OR

AIR

 

CARBON

 

ARC

+

WIRE

STICK OR

FEEDER

AIR/CARBON

CABLES

ARC CABLES

IDEALARC® DC-600 VRD

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Contents Safety Depends on You Idealarc DC-600 VRDSafety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiSafety Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationTAbLE of Contents TAbLE of Contents Installation Technical Specifications Idealarc DC-600 VRDStacking Hole Stacking Pins Safety PrecautionsElectric Shock can Kill Select Proper LocationFuse and Wire SIzES Input Power Supply ConnectionsElectrical Input Connections Ground ConnectionReconnect Procedure See Machine Rating Plate for Required Input Supply VoltageOutput Connections ELECTRODE, Work and #21 Lead ConnectionsAuxiliary Power and Control CON NectionsTerminal Strip 1 T.S.1 Terminal Strip 2 T.S.2Electric Shock can kill Fumes and Gases can be dangerousARC Rays can burn Design Features and Advantages OperationGeneral Description Recommended Processes and EQUIP- MentOFF Input Power Output Control Output Voltage CurrentOutput Terminals Controls and Settings Input Power ON/OFF SwitchPower Light NectionAuxiliary Power in MS-RECEP- Tacle OVERLOAD, OVERCURRENT, and Fault Protection For codes 11707 and aboveRemote Control of Machine Operation Welding Procedure RecommendationsCV Mode CC ModeNA-3 Automatic Wire Feeder Operation Accessories Wire Feeders and TractorsField Installed Options Factory or Field Installed OptionsFigure C.2 MULTI-PROCESS Switch CAbLE Connections Accessories 1MAINTENANCED-1 Safety Precautions Electric Shock can KillRoutine and Periodic Maintenance TROUbLESHOOTING Board can be damaged by static electricity Static-SensitiveDevices Handle only atOutput PRObLEMS TROUbLESHOOTING LOCAL/REMOTE Switch TROUbLESHOOTING Check all Three-Phase input Facility PRObLEMS Symptoms Welding PRObLEMS Poor arc characteristics in all processes BOARD TROUbLESHOOTING Guide Control P.C. bOARDChecking Power ON/OFF Switch S1 Connecting Remote Output Control Rheostat to the MachineBOARD TROUbLESHOOTING Guide VRD P.C. bOARD Checking Output Control RHEO- Stat on Machine R1Diagrams Diagrams Diagrams Diagrams Connection of LN-742 to the DC-600 VRD Power Source FeederConnection of LN-7 to the DC-600 VRD Power Source Connection of LN-8 or LN-9 to the DC-600 VRD Power Source 600Control Cable Connection of NA-5/-5R to the DC-600 VRD Power Source Lincoln Wire DC-600 VRD Dimension Print with K817P Undercarriage DC-600 VRD Dimension Print with K842 Undercarriage Precaucion Warnung