Hobart Welding Products CHAMP 2060 Grounding Generator When Supplying Building Systems, Fuel, Oil

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4-3. Grounding Generator When Supplying Building Systems

1 2

GND/PE

Use ground device as stated in electrical codes.

23

1Equipment Grounding Terminal

2Grounding Cable

Use #10 AWG or larger insulated copper wire.

3 Ground Device

YGround generator to sys- tem earth ground if supply- ing power to a premises (home, shop, farm) wiring system.

800 576-B

4-4. Engine Prestart Checks (Kohler-Powered Units)

1/2 in

 

(13 mm)

Full

 

Gasoline

 

1

Closed

Closed

Open

Full

.Follow run-in procedure in engine manual.

Check all fluids daily. Engine must be cold and on a level surface. Unit is shipped with 10W30 engine oil.

Engine stops if oil level gets too low.

.This unit has a low oil level shut- down switch. However, some con- ditions may cause engine damage before the engine shuts down. Check oil level often and do not use the oil level shutdown system to monitor oil level.

1 Fuel Valve

Open valve by turning lever to vertical position.

.Close fuel valve before moving unit or carburetor may flood and make starting difficult.

Fuel

Add fresh fuel before starting engine the first time (see maintenance label for specifications). Fill fuel tank up to 1/2 in. (13 mm) from top to allow room for ex- pansion. Check fuel level on a cold en- gine before use each day.

Oil

After fueling, check oil with unit on level surface. If oil is not up to full mark on dip- stick, add oil (see maintenance label).

.To improve cold weather starting:

Keep battery in good condition. Store battery in warm area.

Use correct grade oil for cold weather.

802 511-A

OM-499 Page 15

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Contents Processes OM-499Description From Hobart to You Table of Contents Page Fumes and Gases can be hazardous Marks a special safety messageArc Welding Hazards Electric Shock can killEngine Hazards Compressed Air Hazards EMF Information Principal Safety StandardsLES Fumées ET LES GAZ peuvent être dangereux Signification des symbolesConsignes DE Sécurité Lire Avant Utilisation UN Choc Électrique peut tuerProvoquer des brûlures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent’AIR Comprimé peut provoque r des blessures ’EXPLOSION DE LA Batterie peutDES Organes Mobiles peuvent provoquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendieInformation sur les champs électromagnétiques Principales normes de sécuritéWelding Weld Output Rated Maximum Generator Power SpecificationsSymbol Definitions Weld, Power, And Engine SpecificationsBe damaged or unit could tip Dimensions, Weights, And Operating AnglesFuel Consumption Kohler-Powered Units Do not move or operate unit where itContinuous Welding Fuel Consumption Honda-Powered UnitsExceeding duty cycle can damage unit and void warranty Duty CycleHz Model Generator Power CurvesMAX MID MIN Volt-Ampere CurvesInstalling Welding Generator InstallationGrounding Generator To Truck Or Trailer Frame Oil Grounding Generator When Supplying Building SystemsEngine Prestart Checks Kohler-Powered Units FuelConnecting The Battery Electric-Start Models Only Engine Prestart Checks Honda-Powered UnitsConnect negative cable last Stop engine before Connecting To Weld Output TerminalsSelecting Weld Cable Sizes 45 m 60 m 70 m 90 m 105 m 120 mOperating the Welding Generator Controls Kohler-Powered Units50 Hz 60 Hz Recoil-Start 2Electric-Start Controls Honda-Powered Units See Section60 Hz 50 Hz Description Of Controls Honda-Powered Units See Section Operating Auxiliary Equipment Generator Power Panel 495 218 USA120 V x 10 a + 240 V x 9 a = 3.5 kVA/ KW OM-499 Australia Europe Asia Optional Generator Power PanelsGenerator Power Panel 495 Canada-CSA South Africa South AmericaIt exceeds 5500W Generator Power Panel RatingsMaintenance Label Maintenance100 h Routine Maintenance20 h 50 hIdle Speed Adjustment Overload Protection Honda-Powered UnitsAdjusting Engine Speed Kohler-Powered Units Weld/Power Speed AdjustmentStop engine. Close fuel valve Adjusting Engine Speed Honda-Powered UnitsThrottle Control Lever Adjustment Screw Pilot Screw Throttle Stop ScrewWelding TroubleshootingTroubleshooting Generator PowerCircuit board PC1 Check battery voltage electric-start models onlyViscosity oil for operating temperature EngineCircuit Diagram For Welding Generator 1 Electrical DiagramsCircuit Diagram For Welding Generator 2 Wiring Diagram For Welding Generator Wiring Diagram For Auxiliary Power Panels 1 Wiring Diagram For Auxiliary Power Panels 2 Selecting Equipment Generator Power GuidelinesVolts 115 Amps Resistive Load Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Earth ground if supplyingFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsWork like a Pro Typical Connections To Supply Standby PowerCurrent Load Watts Amperes Selecting Extension Cord Use Shortest Cord PossibleWeld current starts when electrode touches work- piece Stick Welding ProcedureStick Welding Smaw Guidelines Striking an Arc Scratch Start Technique Electrode and Amperage Selection ChartStriking an Arc Tapping Technique 10-30 9090 End View of Work Angle Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Positioning Electrode HolderElectrode Movement During Welding Conditions That Affect Weld Bead Shape16 in 1.6 mm Tack Welds Butt JointsLap Joint Tee JointPossible Causes Corrective Actions Troubleshooting PorosityTroubleshooting Excessive Spatter Weld TestTroubleshooting Lack Of Penetration Troubleshooting Incomplete FusionTroubleshooting Excessive Penetration Troubleshooting Waviness Of Bead Troubleshooting Burn-ThroughTroubleshooting Distortion Main Assembly Parts ListDia Part Dia Part Mkgs Description Quantity Generator Power Panels Item Dia Part Mkgs Description Quantity Support ServiceHobart Welding Products Contact your Distributor for