Hobart Welding Products CHAMP 2060 manual Installation, Installing Welding Generator

Page 18

SECTION 4 – INSTALLATION

4-1. Installing Welding Generator

Movement

Airflow Clearance

18 in

(460 mm)

18 in

(460 mm)

18 in

(460 mm)

YAlways securely fasten welding generator onto transport vehicle or trailer and comply with all DOT and other applicable codes.

18in

(460 mm)

18in

(460 mm)

Location

OR

install1 10/00*– 802 524-A / Ref. 151 556 / 158 936-A / S-0854

4-2. Grounding Generator To Truck Or Trailer Frame

 

Y Always ground

generator

 

 

frame to vehicle frame to pre-

 

 

vent electric shock and static

 

 

electricity hazards.

 

1

Generator Base

 

 

2

Metal Vehicle Frame

 

3

Equipment Grounding

1

3

Terminal

 

 

 

 

 

4

Grounding Cable

 

 

 

GND/PE

4

 

 

 

Use #10 AWG or larger insulated

 

copper wire.

 

 

OR

Y If unit does not have GFCI re-

 

 

ceptacles,

use

GFCI-

 

 

protected extension cord.

Electrically bond generator frame to vehicle frame by metal-to-metal con- tact.

2

2

install1 10/00* – Ref. 151 556 / S-0854

OM-499 Page 14

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Contents OM-499 ProcessesDescription From Hobart to You Table of Contents Page Electric Shock can kill Marks a special safety messageArc Welding Hazards Fumes and Gases can be hazardousEngine Hazards Compressed Air Hazards Principal Safety Standards EMF InformationUN Choc Électrique peut tuer Signification des symbolesConsignes DE Sécurité Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxDES Pièces Chaudes peuvent LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux Provoquer des brûlures gravesLA Chaleur DU Moteur peut pro- voquer un incendie ’EXPLOSION DE LA Batterie peutDES Organes Mobiles peuvent provoquer des blessures ’AIR Comprimé peut provoque r des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiquesWeld, Power, And Engine Specifications SpecificationsSymbol Definitions Welding Weld Output Rated Maximum Generator PowerDo not move or operate unit where it Dimensions, Weights, And Operating AnglesFuel Consumption Kohler-Powered Units Be damaged or unit could tipDuty Cycle Fuel Consumption Honda-Powered UnitsExceeding duty cycle can damage unit and void warranty Continuous WeldingGenerator Power Curves Hz ModelVolt-Ampere Curves MAX MID MINInstallation Installing Welding GeneratorGrounding Generator To Truck Or Trailer Frame Fuel Grounding Generator When Supplying Building SystemsEngine Prestart Checks Kohler-Powered Units OilEngine Prestart Checks Honda-Powered Units Connecting The Battery Electric-Start Models OnlyConnect negative cable last 45 m 60 m 70 m 90 m 105 m 120 m Connecting To Weld Output TerminalsSelecting Weld Cable Sizes Stop engine beforeControls Kohler-Powered Units Operating the Welding Generator50 Hz 60 Hz Controls Honda-Powered Units See Section Recoil-Start 2Electric-Start60 Hz 50 Hz Description Of Controls Honda-Powered Units See Section Generator Power Panel 495 218 USA Operating Auxiliary Equipment120 V x 10 a + 240 V x 9 a = 3.5 kVA/ KW OM-499 Canada-CSA South Africa South America Optional Generator Power PanelsGenerator Power Panel 495 Australia Europe AsiaGenerator Power Panel Ratings It exceeds 5500WMaintenance Maintenance Label50 h Routine Maintenance20 h 100 hWeld/Power Speed Adjustment Overload Protection Honda-Powered UnitsAdjusting Engine Speed Kohler-Powered Units Idle Speed AdjustmentPilot Screw Throttle Stop Screw Adjusting Engine Speed Honda-Powered UnitsThrottle Control Lever Adjustment Screw Stop engine. Close fuel valveGenerator Power TroubleshootingTroubleshooting WeldingEngine Check battery voltage electric-start models onlyViscosity oil for operating temperature Circuit board PC1Electrical Diagrams Circuit Diagram For Welding Generator 1Circuit Diagram For Welding Generator 2 Wiring Diagram For Welding Generator Wiring Diagram For Auxiliary Power Panels 1 Wiring Diagram For Auxiliary Power Panels 2 Generator Power Guidelines Selecting EquipmentEarth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Volts 115 Amps Resistive LoadIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP xTypical Connections To Supply Standby Power Work like a ProSelecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesStick Welding Procedure Weld current starts when electrode touches work- pieceStick Welding Smaw Guidelines Electrode and Amperage Selection Chart Striking an Arc Scratch Start TechniqueStriking an Arc Tapping Technique Positioning Electrode Holder Poor Weld Bead CharacteristicsGood Weld Bead Characteristics 10-30 9090 End View of Work AngleConditions That Affect Weld Bead Shape Electrode Movement During WeldingTee Joint Butt JointsLap Joint 16 in 1.6 mm Tack WeldsWeld Test Troubleshooting PorosityTroubleshooting Excessive Spatter Possible Causes Corrective ActionsTroubleshooting Incomplete Fusion Troubleshooting Lack Of PenetrationTroubleshooting Excessive Penetration Troubleshooting Burn-Through Troubleshooting Waviness Of BeadTroubleshooting Distortion Parts List Main AssemblyDia Part Dia Part Mkgs Description Quantity Generator Power Panels Item Dia Part Mkgs Description Quantity Service SupportContact your Distributor for Hobart Welding Products