Hobart Welding Products CHAMP 2060 manual Dia Part Mkgs Description Quantity

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Item	Dia.	Part
No.	Mkgs.	No.	Description	Quantity
			Figure 12-1. Main Assembly (Continued)

. . . 41 . . .	. . 1T	172 661	. . BLOCK, terminal	. . . 1
. . . 42 . . .	. . . . . . . . . . . .	495 193	. . BRACKET, mtg terminal block	. . . 1
. . . 43 . . .	R2/VR1 . . . .	046 819	. . SUPPRESSOR, assembly	. . . 1
. . . 44 . . .	. SR2 . . . . . 495 189		. . RECTIFIER, assembly (w/mtg hardware)	. . . 1
. . . 45 . . .	. . R3	197 795	. . RESISTOR ASSEMBLY (Kohler)	. . . 1
. . . 46 . . .	. . C1	176 007	. . CAPACITOR	. . . 1
. . . 47 . . .	. . . . . . . . . . . .	494 915	. . CLAMP, capacitor	. . . 1
. . . 48 . . .	. . . . . . . . . . . .	201 223	. . LABEL, warning electric shock power still present	. . . 1
. . . 49 . . .	. . . . . . . . . . . .	495 187	. . LABEL, current selection	. . . 1
. . . 50 . . .	. . . . . . . . . . . .	188 039	. . COVER, receptacle w/gasket	. . . 1

*Recommended Spare Parts.

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

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Contents Description OM-499Processes From Hobart to You Table of Contents Page Marks a special safety message Arc Welding HazardsElectric Shock can kill Fumes and Gases can be hazardousEngine Hazards Compressed Air Hazards Principal Safety Standards EMF InformationSignification des symboles Consignes DE Sécurité Lire Avant UtilisationUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Pièces Chaudes peuvent Provoquer des brûlures graves’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoque r des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiquesSpecifications Symbol DefinitionsWeld, Power, And Engine Specifications Welding Weld Output Rated Maximum Generator PowerDimensions, Weights, And Operating Angles Fuel Consumption Kohler-Powered UnitsDo not move or operate unit where it Be damaged or unit could tipFuel Consumption Honda-Powered Units Exceeding duty cycle can damage unit and void warrantyDuty Cycle Continuous WeldingGenerator Power Curves Hz ModelVolt-Ampere Curves MAX MID MINGrounding Generator To Truck Or Trailer Frame InstallationInstalling Welding Generator Grounding Generator When Supplying Building Systems Engine Prestart Checks Kohler-Powered UnitsFuel OilConnect negative cable last Engine Prestart Checks Honda-Powered UnitsConnecting The Battery Electric-Start Models Only Connecting To Weld Output Terminals Selecting Weld Cable Sizes45 m 60 m 70 m 90 m 105 m 120 m Stop engine before50 Hz 60 Hz Controls Kohler-Powered UnitsOperating the Welding Generator 60 Hz 50 Hz Controls Honda-Powered Units See SectionRecoil-Start 2Electric-Start Description Of Controls Honda-Powered Units See Section 120 V x 10 a + 240 V x 9 a = 3.5 kVA/ KW OM-499 Generator Power Panel 495 218 USAOperating Auxiliary Equipment Optional Generator Power Panels Generator Power Panel 495Canada-CSA South Africa South America Australia Europe AsiaGenerator Power Panel Ratings It exceeds 5500WMaintenance Maintenance LabelRoutine Maintenance 20 h50 h 100 hOverload Protection Honda-Powered Units Adjusting Engine Speed Kohler-Powered UnitsWeld/Power Speed Adjustment Idle Speed AdjustmentAdjusting Engine Speed Honda-Powered Units Throttle Control Lever Adjustment ScrewPilot Screw Throttle Stop Screw Stop engine. Close fuel valveTroubleshooting TroubleshootingGenerator Power WeldingCheck battery voltage electric-start models only Viscosity oil for operating temperatureEngine Circuit board PC1Electrical Diagrams Circuit Diagram For Welding Generator 1Circuit Diagram For Welding Generator 2 Wiring Diagram For Welding Generator Wiring Diagram For Auxiliary Power Panels 1 Wiring Diagram For Auxiliary Power Panels 2 Generator Power Guidelines Selecting EquipmentGrounding When Supplying Building Systems How Much Power Does Equipment Require?Earth ground if supplying Volts 115 Amps Resistive LoadApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP xTypical Connections To Supply Standby Power Work like a ProSelecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesStick Welding Smaw Guidelines Stick Welding ProcedureWeld current starts when electrode touches work- piece Striking an Arc Tapping Technique Electrode and Amperage Selection ChartStriking an Arc Scratch Start Technique Poor Weld Bead Characteristics Good Weld Bead CharacteristicsPositioning Electrode Holder 10-30 9090 End View of Work AngleConditions That Affect Weld Bead Shape Electrode Movement During WeldingButt Joints Lap JointTee Joint 16 in 1.6 mm Tack WeldsTroubleshooting Porosity Troubleshooting Excessive SpatterWeld Test Possible Causes Corrective ActionsTroubleshooting Excessive Penetration Troubleshooting Incomplete FusionTroubleshooting Lack Of Penetration Troubleshooting Distortion Troubleshooting Burn-ThroughTroubleshooting Waviness Of Bead Parts List Main AssemblyDia Part Dia Part Mkgs Description Quantity Generator Power Panels Item Dia Part Mkgs Description Quantity Service SupportContact your Distributor for Hobart Welding Products