Hobart Welding Products CHAMP 2060 manual Item Dia Part Mkgs Description Quantity

Page 58

Item Dia.

Part

 

 

 

No.

Mkgs.

No.

Description

Quantity

 

 

 

 

Figure 12-2. Generator Power Panels (Figure 12-1, Item 39)

 

 

 

Generator Power Panel 495 218 (USA)

 

. . .

1

. . . . . . . . . . . . . .

. 495 220

. . PANEL, generator power assembly

. . . 1

. . .

2

. . . . . . . . . . . . . .

. 495 216

. . OVERLAY

. . . 1

. . .

3

. . . . CB1 . . . . . 495 183

. . CIRCUIT BREAKER, 30A

. . . 1

. . .

4

. . . . . . . . . . . . . .

. 007 467

. . RECEPTACLE, twistlock grd 2P3W 30A 125 V

. . . 1

. . .

5

. . . . . . . . . . . . . .

. 408 898

. . RECEPTACLE, duplex 115 V 20 A

. . . 2

. . .

6

. . CB2, CB3 . .

. 495 246

. . CIRCUIT BREAKER, 20A

. . . 2

Generator Power Panel 495 315 (USA)

 

. . .

7

. . . . . . . . . . . . . .

. 495 314

. . PANEL, generator power assembly

. . . 1

. . .

8

. . CB1, CB2 . .

. 495 245

. . CIRCUIT BREAKER, 15A

. . . 2

. . .

9

. . . . . . . . . . . . . .

. 404 089

. . RECEPTACLE, Duplex 230 V S. American

. . . 1

. . . 10

. . CB3, CB4 . .

. 495 246

. . CIRCUIT BREAKER, 20A

. . . 2

. . . 11

. . . . . . . . . . . . . .

. 408 898

. . RECEPTACLE, Duplex 115 V 20 A U.S. . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Generator Power Panel 495 253 (South Africa)

. . . 12 . . . . . . . . . . . . . . . 495 252 . . PANEL, generator power assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . 13 . . CB1, CB2 . . . 495 245 . . CIRCUIT BREAKER, 15A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Generator Power Panel 495 289 (Australia)

. . . 14 . . . . . . . . . . . . . . . 495 254 . . PANEL, generator power assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . 15 . . CB1 - CB4 . . 495 245 . . CIRCUIT BREAKER, 15A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Generator Power Panel 495 219 (USA)

. . . 16 . .

. . . . . . . . . . . . .

495 220

. . PANEL, generator power assembly

1

. . . 17 . .

CB1, CB2 . . .

495 182

. . CIRCUIT BREAKER, 25A

2

. . . 18 . .

CB3, CB4 . . .

495 246

. . CIRCUIT BREAKER, 20A

2

. . . 19 . .

. . . . . . . . . . . . .

495 217

. . OVERLAY

1

. . . 20 . .

. . RC1 . . . . . 129 067

. . RECEPTACLE, tw lk grd 3P4W 30A 125/250V

1

. . . . . . . .

. . . . . . . . . . . . .

088 898

. . PLUG, tw lk grd 3P4W 30A 125/250V

 

. . . 21 . .

RC2, RC3 . . .

141 432

. . RECEPTACLE, str dx grd 2P3W 20A 125V

2

. . . . . . . .

. . . . . . . . . . . . .

073 690

. . PLUG, str grd armd 2P3W 15A 125V

 

Generator Power Panel 495 290 (Europe)

 

. . . 22 . .

. . . . . . . . . . . . .

495 282

. . PANEL, generator power assembly

1

. . . 23 . .

CB1, CB2 . . .

495 245

. . CIRCUIT BREAKER, 15A

2

Generator Power Panel 495 288 (S. America)

 

. . . 24 . .

. . . . . . . . . . . . .

495 287

. . PANEL, generator power assembly

1

. . . 25 . .

. CB1-4 . . . . 495 245

. . CIRCUIT BREAKER, 15A

4

Generator Power Panel 495 283 (S.E. Asia)

 

. . . 26 . .

. . . . . . . . . . . . .

495 282

. . Panel, generator power assembly

1

. . . 27 . .

CB1, CB2 . . .

495 245

. . CIRCUIT BREAKER, 15A

2

Generator Power Panel 495 298 (USA)

 

. . . 28 . .

. . . . . . . . . . . . .

495 220

. . PANEL, generator power assembly

1

. . . 29 . .

. . CB1 . . . . . 495 183

. . CIRCUIT BREAKER, 30A

1

. . . 30 . .

CB2, CB3 . . .

495 246

. . CIRCUIT BREAKER, 20A

2

. . . 31 . .

. . RC1 . . . . . 007 467

. . RECEPTACLE, tw lk grd 2P3W 30A 125V

1

. . . . . . . .

. . . . . . . . . . . . .

605 797

. . PLUG, tw lk 3P3W 20A 125V

 

. . . 32 . .

RC2, RC3 . . .

141 432

. . RECEPTACLE, str dx grd 2P3W 20A 125V

2

. . . . . . . .

. . . . . . . . . . . . .

073 690

. . PLUG, str grd armd 2P3W 15A 125V

 

Generator Power Panel 495 278 (Canada–CSA)

 

. . . 33 . .

. . . . . . . . . . . . .

495 277

. . PANEL, generator power assembly

1

. . . 34 . .

. . CB1 . . . . . 203 095

. . CIRCUIT BREAKER, 25A

1

. . . . . . . .

. . . . . . . . . . . . .

202 631

. . COVER, circuit breaker

1

. . . . . . . .

. . . . . . . . . . . . .

202 630

. . BRACKET, mtg circuit breaker cover

1

. . . 35 . .

CB2, CB3 . . .

495 246

. . CIRCUIT BREAKER, 20A

2

. . . 36 . .

. . RC1 . . . . . 129 067

. . RECEPTACLE, tw lk grd 3P4W 30A 125/250V

1

. . . . . . . .

. . . . . . . . . . . . .

088 898

. . PLUG, tw lk grd 3P4W 30A 125/250V

 

. . . 37 . .

. . RC2 . . . . . 141 432

. . RECEPTACLE, str dx grd 2P3W 20A 125V

1

. . . . . . . .

. . . . . . . . . . . . .

073 690

. . PLUG, str grd armd 2P3W 15A 125V

 

NOTE: Replacement receptacles not listed can be found at your local hardware or electrical supply store.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-499 Page 54

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Contents Processes OM-499Description From Hobart to You Table of Contents Page Electric Shock can kill Marks a special safety messageArc Welding Hazards Fumes and Gases can be hazardousEngine Hazards Compressed Air Hazards Principal Safety Standards EMF InformationUN Choc Électrique peut tuer Signification des symbolesConsignes DE Sécurité Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxDES Pièces Chaudes peuvent LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux Provoquer des brûlures gravesLA Chaleur DU Moteur peut pro- voquer un incendie ’EXPLOSION DE LA Batterie peutDES Organes Mobiles peuvent provoquer des blessures ’AIR Comprimé peut provoque r des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiquesWeld, Power, And Engine Specifications SpecificationsSymbol Definitions Welding Weld Output Rated Maximum Generator PowerDo not move or operate unit where it Dimensions, Weights, And Operating AnglesFuel Consumption Kohler-Powered Units Be damaged or unit could tipDuty Cycle Fuel Consumption Honda-Powered UnitsExceeding duty cycle can damage unit and void warranty Continuous WeldingGenerator Power Curves Hz ModelVolt-Ampere Curves MAX MID MINInstalling Welding Generator InstallationGrounding Generator To Truck Or Trailer Frame Fuel Grounding Generator When Supplying Building SystemsEngine Prestart Checks Kohler-Powered Units OilConnecting The Battery Electric-Start Models Only Engine Prestart Checks Honda-Powered UnitsConnect negative cable last 45 m 60 m 70 m 90 m 105 m 120 m Connecting To Weld Output TerminalsSelecting Weld Cable Sizes Stop engine beforeOperating the Welding Generator Controls Kohler-Powered Units50 Hz 60 Hz Recoil-Start 2Electric-Start Controls Honda-Powered Units See Section60 Hz 50 Hz Description Of Controls Honda-Powered Units See Section Operating Auxiliary Equipment Generator Power Panel 495 218 USA120 V x 10 a + 240 V x 9 a = 3.5 kVA/ KW OM-499 Canada-CSA South Africa South America Optional Generator Power PanelsGenerator Power Panel 495 Australia Europe AsiaGenerator Power Panel Ratings It exceeds 5500WMaintenance Maintenance Label50 h Routine Maintenance20 h 100 hWeld/Power Speed Adjustment Overload Protection Honda-Powered UnitsAdjusting Engine Speed Kohler-Powered Units Idle Speed AdjustmentPilot Screw Throttle Stop Screw Adjusting Engine Speed Honda-Powered UnitsThrottle Control Lever Adjustment Screw Stop engine. Close fuel valveGenerator Power TroubleshootingTroubleshooting WeldingEngine Check battery voltage electric-start models onlyViscosity oil for operating temperature Circuit board PC1Electrical Diagrams Circuit Diagram For Welding Generator 1Circuit Diagram For Welding Generator 2 Wiring Diagram For Welding Generator Wiring Diagram For Auxiliary Power Panels 1 Wiring Diagram For Auxiliary Power Panels 2 Generator Power Guidelines Selecting EquipmentEarth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Volts 115 Amps Resistive LoadIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP xTypical Connections To Supply Standby Power Work like a ProSelecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesWeld current starts when electrode touches work- piece Stick Welding ProcedureStick Welding Smaw Guidelines Striking an Arc Scratch Start Technique Electrode and Amperage Selection ChartStriking an Arc Tapping Technique Positioning Electrode Holder Poor Weld Bead CharacteristicsGood Weld Bead Characteristics 10-30 9090 End View of Work AngleConditions That Affect Weld Bead Shape Electrode Movement During WeldingTee Joint Butt JointsLap Joint 16 in 1.6 mm Tack WeldsWeld Test Troubleshooting PorosityTroubleshooting Excessive Spatter Possible Causes Corrective ActionsTroubleshooting Lack Of Penetration Troubleshooting Incomplete FusionTroubleshooting Excessive Penetration Troubleshooting Waviness Of Bead Troubleshooting Burn-ThroughTroubleshooting Distortion Parts List Main AssemblyDia Part Dia Part Mkgs Description Quantity Generator Power Panels Item Dia Part Mkgs Description Quantity Service SupportContact your Distributor for Hobart Welding Products
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