Hobart Welding Products
CHAMP 2060
manual
Wiring Diagram For Auxiliary Power Panels 2
Troubleshooting
Specifications
Poor Weld Bead Characteristics
Install
Parts list
Electrical Diagrams
Signification des symboles
Maintenance
Stick Welding Procedure
Weld/Power Speed Adjustment
Page 38
201
026-A
Figure
9-5.
Wiring Diagram For Auxiliary Power Panels (2 Of 2)
OM-499
Page 34
Page 37
Page 39
Image 38
Page 37
Page 39
Contents
Description
OM-499
Processes
From Hobart to You
Table of Contents
Page
Electric Shock can kill
Marks a special safety message
Arc Welding Hazards
Fumes and Gases can be hazardous
Engine Hazards
Compressed Air Hazards
Principal Safety Standards
EMF Information
UN Choc Électrique peut tuer
Signification des symboles
Consignes DE Sécurité Lire Avant Utilisation
LES Fumées ET LES GAZ peuvent être dangereux
DES Pièces Chaudes peuvent
LE Soudage peut provoquer un in- cendie ou une explosion
DES Particules Volantes peuvent blesser les yeux
Provoquer des brûlures graves
LA Chaleur DU Moteur peut pro- voquer un incendie
’EXPLOSION DE LA Batterie peut
DES Organes Mobiles peuvent provoquer des blessures
’AIR Comprimé peut provoque r des blessures
Principales normes de sécurité
Information sur les champs électromagnétiques
Weld, Power, And Engine Specifications
Specifications
Symbol Definitions
Welding Weld Output Rated Maximum Generator Power
Do not move or operate unit where it
Dimensions, Weights, And Operating Angles
Fuel Consumption Kohler-Powered Units
Be damaged or unit could tip
Duty Cycle
Fuel Consumption Honda-Powered Units
Exceeding duty cycle can damage unit and void warranty
Continuous Welding
Generator Power Curves
Hz Model
Volt-Ampere Curves
MAX MID MIN
Grounding Generator To Truck Or Trailer Frame
Installation
Installing Welding Generator
Fuel
Grounding Generator When Supplying Building Systems
Engine Prestart Checks Kohler-Powered Units
Oil
Connect negative cable last
Engine Prestart Checks Honda-Powered Units
Connecting The Battery Electric-Start Models Only
45 m 60 m 70 m 90 m 105 m 120 m
Connecting To Weld Output Terminals
Selecting Weld Cable Sizes
Stop engine before
50 Hz 60 Hz
Controls Kohler-Powered Units
Operating the Welding Generator
60 Hz 50 Hz
Controls Honda-Powered Units See Section
Recoil-Start 2Electric-Start
Description Of Controls Honda-Powered Units See Section
120 V x 10 a + 240 V x 9 a = 3.5 kVA/ KW OM-499
Generator Power Panel 495 218 USA
Operating Auxiliary Equipment
Canada-CSA South Africa South America
Optional Generator Power Panels
Generator Power Panel 495
Australia Europe Asia
Generator Power Panel Ratings
It exceeds 5500W
Maintenance
Maintenance Label
50 h
Routine Maintenance
20 h
100 h
Weld/Power Speed Adjustment
Overload Protection Honda-Powered Units
Adjusting Engine Speed Kohler-Powered Units
Idle Speed Adjustment
Pilot Screw Throttle Stop Screw
Adjusting Engine Speed Honda-Powered Units
Throttle Control Lever Adjustment Screw
Stop engine. Close fuel valve
Generator Power
Troubleshooting
Troubleshooting
Welding
Engine
Check battery voltage electric-start models only
Viscosity oil for operating temperature
Circuit board PC1
Electrical Diagrams
Circuit Diagram For Welding Generator 1
Circuit Diagram For Welding Generator 2
Wiring Diagram For Welding Generator
Wiring Diagram For Auxiliary Power Panels 1
Wiring Diagram For Auxiliary Power Panels 2
Generator Power Guidelines
Selecting Equipment
Earth ground if supplying
Grounding When Supplying Building Systems
How Much Power Does Equipment Require?
Volts 115 Amps Resistive Load
Industrial Motors Rating Starting Watts Running Watts
Approximate Power Requirements For Industrial Motors
Approximate Power Requirements For Farm/Home Equipment
Farm/Home Equipment Rating Starting Watts Running Watts
Approximate Power Requirements For Contractor Equipment
Contractor Rating Starting Watts Running Watts
Single-Phase Induction Motor Starting Requirements
Power Required To Start Motor
How Much Power Can Generator Supply?
KVA/HP x HP x
Typical Connections To Supply Standby Power
Work like a Pro
Selecting Extension Cord Use Shortest Cord Possible
Current Load Watts Amperes
Stick Welding Smaw Guidelines
Stick Welding Procedure
Weld current starts when electrode touches work- piece
Striking an Arc Tapping Technique
Electrode and Amperage Selection Chart
Striking an Arc Scratch Start Technique
Positioning Electrode Holder
Poor Weld Bead Characteristics
Good Weld Bead Characteristics
10-30 9090 End View of Work Angle
Conditions That Affect Weld Bead Shape
Electrode Movement During Welding
Tee Joint
Butt Joints
Lap Joint
16 in 1.6 mm Tack Welds
Weld Test
Troubleshooting Porosity
Troubleshooting Excessive Spatter
Possible Causes Corrective Actions
Troubleshooting Excessive Penetration
Troubleshooting Incomplete Fusion
Troubleshooting Lack Of Penetration
Troubleshooting Distortion
Troubleshooting Burn-Through
Troubleshooting Waviness Of Bead
Parts List
Main Assembly
Dia Part
Dia Part Mkgs Description Quantity
Generator Power Panels
Item Dia Part Mkgs Description Quantity
Service
Support
Contact your Distributor for
Hobart Welding Products
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