Hobart Welding Products CHAMP 2060 manual Power Required To Start Motor, KVA/HP x HP x

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10-8. Power Required To Start Motor

4

 

 

AC MOTOR

 

2

1

 

 

 

 

VOLTS

230

AMPS

2.5

 

 

 

 

 

3

 

CODE

M

Hz

60

 

 

 

HP

1/4

PHASE 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Single-Phase Induction Motor Starting Requirements

Motor Start

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Code

G

 

H

 

J

K

L

M

 

N

 

P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

KVA/HP

6.3

 

7.1

8.0

9.0

10.0

11.2

 

12.5

 

14.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

kVA/HP x HP x 1000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

= STARTING AMPERAGE

 

 

 

 

 

 

 

VOLTS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EXAMPLE: Calculate the starting amperage required for a 230 V, 1/4

 

 

HP motor with a motor start code of M.

 

 

 

 

 

 

 

Volts = 230

HP = 1/4 Using Table, Code M results in kVA/HP = 11.2

11.2 x 1/4 x 1000

= 12.2 A

Starting the motor requires 12.2 amperes.

 

230

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1Motor Start Code

2Running Amperage

3Motor HP

4Motor Voltage

To find starting amperage:

Step 1: Find code and use table to find kVA/HP. If code is not listed, multiply running amperage by six to find starting amperage.

Step 2: Find Motor HP and Volts.

Step 3: Determine starting amper- age (see example).

Welding generator amperage out- put must be at least twice the motor’s running amperage.

S-0624

10-9. How Much Power Can Generator Supply?

1

2

1Limit Load To 90% Of Generator Output

Always start non-resistive (motor) loads in order from largest to small- est, and add resistive loads last.

2 5 Second Rule

If motor does not start within 5 seconds, turn off power to prevent motor damage. Motor requires more power than generator can supply.

Ref. ST-800 396-A / S-0625

OM-499 Page 39

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Contents Processes OM-499Description From Hobart to You Table of Contents Page Fumes and Gases can be hazardous Marks a special safety messageArc Welding Hazards Electric Shock can killEngine Hazards Compressed Air Hazards EMF Information Principal Safety StandardsLES Fumées ET LES GAZ peuvent être dangereux Signification des symbolesConsignes DE Sécurité Lire Avant Utilisation UN Choc Électrique peut tuerProvoquer des brûlures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent’AIR Comprimé peut provoque r des blessures ’EXPLOSION DE LA Batterie peutDES Organes Mobiles peuvent provoquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendieInformation sur les champs électromagnétiques Principales normes de sécuritéWelding Weld Output Rated Maximum Generator Power SpecificationsSymbol Definitions Weld, Power, And Engine SpecificationsBe damaged or unit could tip Dimensions, Weights, And Operating AnglesFuel Consumption Kohler-Powered Units Do not move or operate unit where itContinuous Welding Fuel Consumption Honda-Powered UnitsExceeding duty cycle can damage unit and void warranty Duty CycleHz Model Generator Power CurvesMAX MID MIN Volt-Ampere CurvesInstalling Welding Generator InstallationGrounding Generator To Truck Or Trailer Frame Oil Grounding Generator When Supplying Building SystemsEngine Prestart Checks Kohler-Powered Units FuelConnecting The Battery Electric-Start Models Only Engine Prestart Checks Honda-Powered UnitsConnect negative cable last Stop engine before Connecting To Weld Output TerminalsSelecting Weld Cable Sizes 45 m 60 m 70 m 90 m 105 m 120 mOperating the Welding Generator Controls Kohler-Powered Units50 Hz 60 Hz Recoil-Start 2Electric-Start Controls Honda-Powered Units See Section60 Hz 50 Hz Description Of Controls Honda-Powered Units See Section Operating Auxiliary Equipment Generator Power Panel 495 218 USA120 V x 10 a + 240 V x 9 a = 3.5 kVA/ KW OM-499 Australia Europe Asia Optional Generator Power PanelsGenerator Power Panel 495 Canada-CSA South Africa South AmericaIt exceeds 5500W Generator Power Panel RatingsMaintenance Label Maintenance100 h Routine Maintenance20 h 50 hIdle Speed Adjustment Overload Protection Honda-Powered UnitsAdjusting Engine Speed Kohler-Powered Units Weld/Power Speed AdjustmentStop engine. Close fuel valve Adjusting Engine Speed Honda-Powered UnitsThrottle Control Lever Adjustment Screw Pilot Screw Throttle Stop ScrewWelding TroubleshootingTroubleshooting Generator PowerCircuit board PC1 Check battery voltage electric-start models onlyViscosity oil for operating temperature EngineCircuit Diagram For Welding Generator 1 Electrical DiagramsCircuit Diagram For Welding Generator 2 Wiring Diagram For Welding Generator Wiring Diagram For Auxiliary Power Panels 1 Wiring Diagram For Auxiliary Power Panels 2 Selecting Equipment Generator Power GuidelinesVolts 115 Amps Resistive Load Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Earth ground if supplyingFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsWork like a Pro Typical Connections To Supply Standby PowerCurrent Load Watts Amperes Selecting Extension Cord Use Shortest Cord PossibleWeld current starts when electrode touches work- piece Stick Welding ProcedureStick Welding Smaw Guidelines Striking an Arc Scratch Start Technique Electrode and Amperage Selection ChartStriking an Arc Tapping Technique 10-30 9090 End View of Work Angle Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Positioning Electrode HolderElectrode Movement During Welding Conditions That Affect Weld Bead Shape16 in 1.6 mm Tack Welds Butt JointsLap Joint Tee JointPossible Causes Corrective Actions Troubleshooting PorosityTroubleshooting Excessive Spatter Weld TestTroubleshooting Lack Of Penetration Troubleshooting Incomplete FusionTroubleshooting Excessive Penetration Troubleshooting Waviness Of Bead Troubleshooting Burn-ThroughTroubleshooting Distortion Main Assembly Parts ListDia Part Dia Part Mkgs Description Quantity Generator Power Panels Item Dia Part Mkgs Description Quantity Support ServiceHobart Welding Products Contact your Distributor for