Hobart Welding Products CHAMP 2060 manual Dia Part

Page 55

Item

Dia.

 

Part

 

 

 

No.

 

Mkgs.

No.

Description

Quantity

 

 

 

 

 

 

Figure 12-1. Main Assembly

 

 

 

 

 

 

 

 

 

. . .

1

. . . . .

. . . . .

. .

. . +495 247

. . TOP, control box (specify color)

. . . 1

. . .

2

. . . . .

. . . . .

. .

. . . 495 096

. . LABEL, precautionary

. . . 1

. . .

3

. . . . SR1

. . . . . 200 759

. . RECTIFIER, silicon

. . . 1

. . .

4

. . . SHUNT .

. . . 028 747

. . SHUNT, meter

. . . 1

. . .

5

. . . . PC1

. . . . . 198 449

. . BOARD, PC assembly

. . . 1

. . .

6

. . . . .

. . . . .

. .

. . . 134 201

. . STAND-OFF, support

. . . 4

. . .

7

. . . . .

. . . . .

. .

. . . 494 613

. . TERMINAL, output 250V

. . . 2

. . .

7

. . . . .

. . . . .

. .

. . . 129 525

. . TERMINAL, output Dinse 50/70 series (European models)

. . . 2

. . .

. . .

. . . . .

. . . . .

. .

. . . 129 527

. . PLUG, weld cable (European models)

. . . 2

. . .

8

. . . . PC2

. . . . . 148 608

. . BOARD, PC filter (CSA only)

. . . 1

. . .

9

. . . . . L1 .

. .

. . . 198 472

. . REACTOR, stabilizing

. . . 1

. . . 10

. . . . .

. . . . .

. .

. . . 204 140

. . LABEL, moving parts

. . . 1

. . . 11

. . . . .

. . . . .

. .

. . . 493 509

. . BRUSHHOLDER, assembly

. . . 1

. . . 12

. . . . .

. . . . .

. .

. . . 204 138

. . LABEL, warning fuel (also supplied with engine)

. . . 1

. . . 13

. . . . .

. . . . .

. .

. . +195 771

. . ENGINE, Kohler 12HP (electric start)

. . . 1

. . .

. . .

. . . . .

. . . . .

. .

. . *203 952

. . FILTER, air Kohler cs 8.5 & 12

. . . 1

. . .

. . .

. . . . .

. . . . .

. .

. . *203 954

. . FILTER, air pre Kohler cs 8.5 & 12

. . . 1

. . .

. . .

. . . . .

. . . . .

. .

. . *203 955

. . CAP, fuel Kohler cs 8.5 & 12

. . . 1

. . .

. . .

. . . . .

. . . . .

. .

. . *203 956

. . TANK, fuel Kohler cs 8.5 & 12

. . . 1

. . .

. . .

. . . . .

. . . . .

. .

. . *203 957

. . STRAINER, fuel Kohler cs 8.5 & 12

. . . 1

. . .

. . .

. . . . .

. . . . .

. .

. . *203 958

. . MUFFLER, exhaust engine Kohler cs 8.5 & 12

. . . 1

. . .

. . .

. . . . .

. . . . .

. .

. . *203 959

. . GASKET, muffler Kohler cs 8.5 & 12

. . . 1

. . .

. . .

. . . . .

. . . . .

. .

. . *203 960

. . SPARK PLUG, Kohler cs 8.5 & 12

. . . 1

. . . 13

. . . . .

. . . . .

. .

. . +495 055

. . ENGINE, Honda 13HP (recoil start)

. . . 1

. . . 13

. . . . .

. . . . .

. .

. . +495 053

. . ENGINE, Honda 13HP (electric start)

. . . 1

. . . 14

. . . . .

. . . . .

. .

. . . 494 606

. . ADAPTER, engine

. . . 1

. . . 15

. . . . .

. . . . .

. .

. . . 494 629

. . GUARD, generator

. . . 1

. . . 16

. . . . .

. . . . .

. .

. . . 194 509

. . FAN, generator (Kohler)

. . . 1

. . . 16

. . . . .

. . . . .

. .

. . . 493 868

. . FAN, generator (Honda)

. . . 1

. . . 17

. . . . .

. . . . .

. .

. . . 204 469

. . GENERATOR, w/stator assembly

. . . 1

. . . 18

. . . . .

. . . . .

. .

. . . 495 197

. . ROTOR, assembly

. . . 1

. . .

. . .

. . . . .

. . . . .

. .

. . . 495 154

. . . . BEARING

. . . 1

. . . 19

. . . . .

. . . . .

. .

. . . 495 349

. . SCREW, 1/4-20 HWH

. . . 4

. . . 20

. . . . .

. . . . .

. .

. . . 494 587

. . CARRIER, bearing

. . . 1

. . . 21

. . . . .

. . . . .

. .

. . . 495 348

. . SCREW, 5/16-24 HWH

. . . 1

. . . 22

. . . . .

. . . . .

. .

. . +494 628

. . PANEL, end generator

. . . 1

. . . 23

. . . . .

. . . . .

. .

. . . 495 257

. . MOUNT, shock w/bushing

. . . 2

. . . 24

. . . . .

. . . . .

. .

. . . 495 113

. . LEAD, bonding

. . . 1

. . . 25

. . . . .

. . . . .

. .

. . . 494 039

. . COVER, battery cable

. . . 1

. . . 26

. . . . .

. . . . .

. .

. . . 495 111

. . LEAD, battery pos

. . . 1

. . . 27

. . . . .

. . . . .

. .

. . . 493 057

. . CLAMP, battery

. . . 1

. . . 28

. . . . .

. . . . .

. .

. . . 494 604

. . BOLT, hold down

. . . 1

. . . 29

. . . . .

. . . . .

. .

. . . . . . . . . . . .

. . BATTERY, 12V

. . . 1

. . . 30

. . . . .

. . . . .

. .

. . . 495 112

. . LEAD, battery neg

. . . 1

. . . 31

. . . . .

. . . . .

. .

. . . 495 256

. . MOUNT, shock generator

. . . 1

. . . 32

. . . . .

. . . . .

. .

. . . 194 504

. . FRAME, mtg assembly (Kohler)

. . . 1

. . . 32

. . . . .

. . . . .

. .

. . . 495 132

. . FRAME, mtg assembly (Honda)

. . . 1

. . . 33

. . . . .

. . . . .

. .

. . . 495 255

. . DUCT, air

. . . 1

. . . 34

. . . . .

. . . . .

. .

. . . 495 214

. . SEAL, air duct

. . . 1

. . . 35

. . . . .

R1 .

. .

. . . 207 083

. . POTENTIOMETER

. . . 1

. . . 36

. . . . .

. . . . .

. .

. . . 207 077

. . KNOB, pointer

. . . 1

. . . 37

. . . . .

. . . . .

. .

. . . . . . . . . . . .

. . NAMEPLATE, overlay (order by model & serial number)

. . . 1

. . . 38

. . . . .

HM .

. .

. . . 176 365

. . METER, hour

. . . 1

. . . 39

. . . . .

. . . . .

. .

Figure 12-2

. . PANEL, gen power assembly

. . . 1

. . . 40

. . . . .

. . . . .

. .

. . . 495 236

. . BASE, control box

. . . 1

OM-499 Page 51

Page 54 Page 56
Image 55
Page 54 Page 56
Contents Processes OM-499Description From Hobart to You Table of Contents Page Fumes and Gases can be hazardous Marks a special safety messageArc Welding Hazards Electric Shock can killEngine Hazards Compressed Air Hazards EMF Information Principal Safety StandardsLES Fumées ET LES GAZ peuvent être dangereux Signification des symbolesConsignes DE Sécurité Lire Avant Utilisation UN Choc Électrique peut tuerProvoquer des brûlures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent’AIR Comprimé peut provoque r des blessures ’EXPLOSION DE LA Batterie peutDES Organes Mobiles peuvent provoquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendieInformation sur les champs électromagnétiques Principales normes de sécuritéWelding Weld Output Rated Maximum Generator Power SpecificationsSymbol Definitions Weld, Power, And Engine SpecificationsBe damaged or unit could tip Dimensions, Weights, And Operating AnglesFuel Consumption Kohler-Powered Units Do not move or operate unit where itContinuous Welding Fuel Consumption Honda-Powered UnitsExceeding duty cycle can damage unit and void warranty Duty CycleHz Model Generator Power CurvesMAX MID MIN Volt-Ampere CurvesInstalling Welding Generator InstallationGrounding Generator To Truck Or Trailer Frame Oil Grounding Generator When Supplying Building SystemsEngine Prestart Checks Kohler-Powered Units FuelConnecting The Battery Electric-Start Models Only Engine Prestart Checks Honda-Powered UnitsConnect negative cable last Stop engine before Connecting To Weld Output TerminalsSelecting Weld Cable Sizes 45 m 60 m 70 m 90 m 105 m 120 mOperating the Welding Generator Controls Kohler-Powered Units50 Hz 60 Hz Recoil-Start 2Electric-Start Controls Honda-Powered Units See Section60 Hz 50 Hz Description Of Controls Honda-Powered Units See Section Operating Auxiliary Equipment Generator Power Panel 495 218 USA120 V x 10 a + 240 V x 9 a = 3.5 kVA/ KW OM-499 Australia Europe Asia Optional Generator Power PanelsGenerator Power Panel 495 Canada-CSA South Africa South AmericaIt exceeds 5500W Generator Power Panel RatingsMaintenance Label Maintenance100 h Routine Maintenance20 h 50 hIdle Speed Adjustment Overload Protection Honda-Powered UnitsAdjusting Engine Speed Kohler-Powered Units Weld/Power Speed AdjustmentStop engine. Close fuel valve Adjusting Engine Speed Honda-Powered UnitsThrottle Control Lever Adjustment Screw Pilot Screw Throttle Stop ScrewWelding TroubleshootingTroubleshooting Generator PowerCircuit board PC1 Check battery voltage electric-start models onlyViscosity oil for operating temperature EngineCircuit Diagram For Welding Generator 1 Electrical DiagramsCircuit Diagram For Welding Generator 2 Wiring Diagram For Welding Generator Wiring Diagram For Auxiliary Power Panels 1 Wiring Diagram For Auxiliary Power Panels 2 Selecting Equipment Generator Power GuidelinesVolts 115 Amps Resistive Load Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Earth ground if supplyingFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsWork like a Pro Typical Connections To Supply Standby PowerCurrent Load Watts Amperes Selecting Extension Cord Use Shortest Cord PossibleWeld current starts when electrode touches work- piece Stick Welding ProcedureStick Welding Smaw Guidelines Striking an Arc Scratch Start Technique Electrode and Amperage Selection ChartStriking an Arc Tapping Technique 10-30 9090 End View of Work Angle Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Positioning Electrode HolderElectrode Movement During Welding Conditions That Affect Weld Bead Shape16 in 1.6 mm Tack Welds Butt JointsLap Joint Tee JointPossible Causes Corrective Actions Troubleshooting PorosityTroubleshooting Excessive Spatter Weld TestTroubleshooting Lack Of Penetration Troubleshooting Incomplete FusionTroubleshooting Excessive Penetration Troubleshooting Waviness Of Bead Troubleshooting Burn-ThroughTroubleshooting Distortion Main Assembly Parts ListDia Part Dia Part Mkgs Description Quantity Generator Power Panels Item Dia Part Mkgs Description Quantity Support ServiceHobart Welding Products Contact your Distributor for
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