Hobart Welding Products CHAMP 2060 manual Generator Power Panel Ratings, It exceeds 5500W

Page 27

6-3. Generator Power Panel Ratings

NOTE

Unless otherwise stated, the rating of duplex outlets is the combined load of all receptacles.

Total power from generator NOT to exceed 5500 Watts (60 Hz) or 5000 Watts (50 Hz)

 

 

Panel

Panel

Panel

Panel

Panel

Panel

Panel

Panel

Panel

 

Protected

495 278

495 288

Receptacle

495 218

495 315

495 219

495 253

495 289

495 290

495 283

By

(Canada-

(South

 

(USA)

(USA)

(USA)

(S. Africa)

(Australia)

(Europe)

(S.E. Asia)

 

 

CSA)

America)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60 Hz

60 Hz

60 Hz

60 Hz

50 Hz

50 Hz

50 Hz

50 Hz

50 Hz

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25A/

25A/

 

 

 

 

 

240 V

CB1,2

 

 

5500W

5500W

 

 

 

 

 

Twist Lock

 

 

See

See

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note 2

Note 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15A/

 

 

 

 

 

 

 

240 V

CB1,2

 

3600W

 

 

 

15A/

 

 

 

Duplex

 

See

 

 

 

3600W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

240 V

CB3,4

 

 

 

 

 

15A/

 

 

 

Duplex

 

 

 

 

 

3600W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

230 V

CB1

 

 

 

 

15A/

 

 

15A/

15A/

Single

 

 

 

 

3600W

 

 

3600W

3600W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

230 V

CB2

 

 

 

 

15A/

 

 

15A/

15A/

Single

 

 

 

 

3600W

 

 

3600W

3600W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

230 V

CB1,2

 

 

 

 

 

 

15A/

 

 

Single

 

 

 

 

 

 

3600W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

230 V

CB3,4

 

 

 

 

 

 

15A/

 

 

Single

 

 

 

 

 

 

3600W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

120 V

CB1

30A/

 

 

 

 

 

 

 

 

Twist Lock

3500W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30A/

 

 

 

 

 

120 V

CB1,3/

 

 

 

3600W

 

 

 

 

 

Duplex

CB2,4

 

 

 

See

 

 

 

 

 

 

 

 

 

 

Note 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

120 V

CB2

20A/

 

 

 

 

 

 

 

 

Duplex

2400W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20A/

20A/

 

 

 

 

 

 

120 V

CB3

20A/

2400W

2400W

 

 

 

 

 

 

Duplex

2400W

See

See

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note 3

Note 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20A/

20A/

 

 

 

 

 

 

120 V

CB4

 

2400W

2400W

 

 

 

 

 

 

Duplex

 

See

See

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note 3

Note 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Total

 

 

 

 

 

 

 

 

 

 

Power NOT

 

5500W

5500W

5500W

5500W

5000W

5000W

5000W

5000W

5000W

to exceed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Notes: 1. Each receptacle of the duplex can provide 15A/1800W. Do not parallel the two 120V duplex receptacles.

2.Do not parallel the two 120V circuits.

3.Do not parallel the two duplex outlets.

Calculating total power provided by generator. (See Section 10 – Generator Power Guidelines)

Each receptacle can provide the watts or amps as shown above. However, the total power can not exceed 5500W.

The rating plate on electrical apparatus will contain the watts consumed or the rated input amps. Watts may be calculated by multiplying the rated voltage by the rated input amps.

watts = volts x amps

For example, for the 495 218 Generator Power Panel,

120V, 3000W heater

3000W

 

120V, 10A chain saw

1200W

 

120V, 500W halogen lamp

500W

 

Total

4700W

This loading is OK.

120V, 3000W heater

3000W

 

120V, 10A chain saw

1200W

 

120V, 5A router

600W

 

120V, 1000W halogen lamp

1000W

 

Total

5800W

This loading is not OK.

 

 

It exceeds 5500W.

OM-499 Page 23

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Contents OM-499 ProcessesDescription From Hobart to You Table of Contents Page Fumes and Gases can be hazardous Marks a special safety messageArc Welding Hazards Electric Shock can killEngine Hazards Compressed Air Hazards EMF Information Principal Safety StandardsLES Fumées ET LES GAZ peuvent être dangereux Signification des symbolesConsignes DE Sécurité Lire Avant Utilisation UN Choc Électrique peut tuerProvoquer des brûlures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent’AIR Comprimé peut provoque r des blessures ’EXPLOSION DE LA Batterie peutDES Organes Mobiles peuvent provoquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendieInformation sur les champs électromagnétiques Principales normes de sécuritéWelding Weld Output Rated Maximum Generator Power SpecificationsSymbol Definitions Weld, Power, And Engine SpecificationsBe damaged or unit could tip Dimensions, Weights, And Operating AnglesFuel Consumption Kohler-Powered Units Do not move or operate unit where itContinuous Welding Fuel Consumption Honda-Powered UnitsExceeding duty cycle can damage unit and void warranty Duty CycleHz Model Generator Power CurvesMAX MID MIN Volt-Ampere CurvesInstallation Installing Welding GeneratorGrounding Generator To Truck Or Trailer Frame Oil Grounding Generator When Supplying Building SystemsEngine Prestart Checks Kohler-Powered Units FuelEngine Prestart Checks Honda-Powered Units Connecting The Battery Electric-Start Models OnlyConnect negative cable last Stop engine before Connecting To Weld Output TerminalsSelecting Weld Cable Sizes 45 m 60 m 70 m 90 m 105 m 120 mControls Kohler-Powered Units Operating the Welding Generator50 Hz 60 Hz Controls Honda-Powered Units See Section Recoil-Start 2Electric-Start60 Hz 50 Hz Description Of Controls Honda-Powered Units See Section Generator Power Panel 495 218 USA Operating Auxiliary Equipment120 V x 10 a + 240 V x 9 a = 3.5 kVA/ KW OM-499 Australia Europe Asia Optional Generator Power PanelsGenerator Power Panel 495 Canada-CSA South Africa South AmericaIt exceeds 5500W Generator Power Panel RatingsMaintenance Label Maintenance100 h Routine Maintenance20 h 50 hIdle Speed Adjustment Overload Protection Honda-Powered UnitsAdjusting Engine Speed Kohler-Powered Units Weld/Power Speed AdjustmentStop engine. Close fuel valve Adjusting Engine Speed Honda-Powered UnitsThrottle Control Lever Adjustment Screw Pilot Screw Throttle Stop ScrewWelding TroubleshootingTroubleshooting Generator PowerCircuit board PC1 Check battery voltage electric-start models onlyViscosity oil for operating temperature EngineCircuit Diagram For Welding Generator 1 Electrical DiagramsCircuit Diagram For Welding Generator 2 Wiring Diagram For Welding Generator Wiring Diagram For Auxiliary Power Panels 1 Wiring Diagram For Auxiliary Power Panels 2 Selecting Equipment Generator Power GuidelinesVolts 115 Amps Resistive Load Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Earth ground if supplyingFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsWork like a Pro Typical Connections To Supply Standby PowerCurrent Load Watts Amperes Selecting Extension Cord Use Shortest Cord PossibleStick Welding Procedure Weld current starts when electrode touches work- pieceStick Welding Smaw Guidelines Electrode and Amperage Selection Chart Striking an Arc Scratch Start TechniqueStriking an Arc Tapping Technique 10-30 9090 End View of Work Angle Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Positioning Electrode HolderElectrode Movement During Welding Conditions That Affect Weld Bead Shape16 in 1.6 mm Tack Welds Butt JointsLap Joint Tee JointPossible Causes Corrective Actions Troubleshooting PorosityTroubleshooting Excessive Spatter Weld TestTroubleshooting Incomplete Fusion Troubleshooting Lack Of PenetrationTroubleshooting Excessive Penetration Troubleshooting Burn-Through Troubleshooting Waviness Of BeadTroubleshooting Distortion Main Assembly Parts ListDia Part Dia Part Mkgs Description Quantity Generator Power Panels Item Dia Part Mkgs Description Quantity Support ServiceHobart Welding Products Contact your Distributor for