Southbend SB1001 owner manual Additional Chuck Safety

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Model SB1001 8KLathe

S A F E T Y

For Machines Mfg. Since 8/11

Additional Chuck Safety

Entanglement. Entanglement with a rotating chuck can lead to death, amputation, broken bones, or other serious injury. Never attempt to slow or stop the lathe chuck by hand, and always roll up long sleeves, tie back long hair, and remove any jewelry or loose apparel BEFORE operating.

Chuck Speed Rating. Excessive spindle speeds greatly increase the risk of the workpiece or chuck being thrown from the machine with deadly force. Never use spindle speeds faster than the chuck RPM rating or the safe limits of your workpiece.

Using Correct Equipment. Many workpieces can only be safely turned in a lathe if additional support equipment, such as a tailstock or steady rest, is used. If the operation is too hazardous to be completed with the lathe or existing equipment, the operator must have enough experience to know when to use a different machine or find a safer way.

Trained Operators Only. Using a chuck incorrectly can result in workpieces coming loose at high speeds and striking the operator or bystanders with deadly force. To reduce the risk of this hazard, read and understand this document and seek additional training from an experienced chuck user before using a chuck.

Chuck Capacity. Avoid exceeding the capacity of the chuck by clamping an oversized workpiece. If the workpiece is too large to safely clamp with the chuck, use a faceplate or a larger chuck if possible. Otherwise, the workpiece could be thrown from the lathe during operation, resulting in serious impact injury or death.

Clamping Force. Inadequate clamping force can lead to the workpiece being thrown from the chuck and striking the operator or bystanders. Maximum clamping force is achieved when the chuck is properly maintained and lubricated, all jaws are fully engaged with the workpiece, and the maximum chuck clamping diameter is not exceeded.

Proper Maintenance. All chucks must be properly maintained and lubricated to achieve maximum clamping force and withstand the rigors of centrifugal force. To reduce the risk of a thrown workpiece, follow all maintenance intervals and instructions in this document.

Disconnect Power. Serious entanglement or impact injuries could occur if the lathe is started while you are adjusting, servicing, or installing the chuck. Always disconnect the lathe from power before performing these procedures.

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Contents Variable Speed Lathe Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Adjusting Drive Belts 8K Lathe About This MachineForeword Identification Control Panel Master Power SwitchBasic Controls Components Carriage Tailstock Carriage components#$ % 704040%2 140 +70 Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Lathe Safety Additional Chuck Safety Preparation Overview Required for SetupFor Cleaning & Assembly Typical preparation process is as followsFull-Load Current Rating Power Supply RequirementsAvailability Circuit RequirementsGrounding Requirements Extension CordsUnpacking InventoryBasic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Mounting Leveling & MountingLeveling Machine Base Work benchDisconnecting Power Power ConnectionConnecting Power Lubricating LatheTest Run To test run your machineEngaged Spindle Break-In Recommended AdjustmentsFactory adjustments that should be verified To perform the spindle break-inOperation Overview Chuck Installation To install the chuckCorrect To remove the chuck Chuck RemovalScroll Chuck Clamping Jaw Chuck Mounting WorkpieceFaceplate To mount a non-concentric workpiece to the faceplateTo install tooling in the tailstock Using QuillInstalling Tooling TailstockTo offset the tailstock Offsetting TailstockAligning Tailstock to Spindle Centerline To align the tailstock to the spindle centerlineLooking down from above Move tailstock toward Live Centers CentersDead Centers Removing Center from Spindle Mounting Center in SpindleMounting Center in Tailstock To mount a center in the tailstockCarriage & Slide Locks Mounting Workpiece Between CentersCompound Rest Installing ToolTo install a tool in the tool post Four-Way Tool PostCenter Aligning Cutting Tool with Spindle CenterlineTo align the cutting tool with the tailstock Top ViewManual Feed Spindle SpeedTools Needed Qty Selecting Spindle Speed RangeTo Change the Drive Belt Position Timing Belts & Pulleys Power Feed Threading SetupSelecting Spindle Speed Pulley DeflectionSetting Power Feed Rate Setting Power Feed Rate of 0.0041/revSetting Threading Controls Setting Thread Pitch of 12 TPI16 B Thread Dial10, 14, or 18 TPI Thread Dial Chart12, 20, or 28 TPI 16, 24, or 32 TPIChanging Feed Direction To change the position of the feed direction gearsSB1470-Steady Rest for SB1001 SB1471-Follow Rest for SB1001 AccessoriesSB1281-MT#2 High-Performance Live Center Set SB1354-South Bend Cast-Iron Workbench Legs, 1 Pair SB1245-MT#2 Bull Nose CenterSB1391-D1-3 Back Plate Ongoing Maintenance ScheduleDaily, After Operations Daily, Before OperationsOil Gun LubricationSpindle Bearings Feed Direction Gears To lubricate the feed direction gearsGrease Fittings Longitudinal LeadscrewJaw Chuck Bedways & SlidesTo prepare the lathe for storage Leadscrew End Play AdjustmentMachine Storage To remove leadscrew end playSaddle Gib Gib AdjustmentTo adjust the saddle gib Cross Slide & Compound Rest Gibs Adjusting Drive BeltsTo adjust the drive belts Pulley Deflection Trou B Leshooti NG Trou B Leshooti NG Electrical Safety Instructions Wiring Diagram Color KEYElectrical Cabinet Wiring Diagram A12-30-10 To ON/OFFHeadstock DescriptionBed & Timing-Belt Bed & Timing-Belt Pulleys Parts List Saddle & Cross Slide Compound Rest & Tool Post Tool Post LeverApron Quill Electrical & End Cover 723 701 728 Labels Door Closed LabelPage Page Warranty #TS14279