Southbend SB1001 owner manual Understanding Risks of Machinery, Basic Machine Safety

Page 11

For Machines Mfg. Since 8/11

S A F E T Y

Model SB1001 8KLathe

Understanding Risks of Machinery

Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working conditions, and use of personal protective equipment (safety glasses, respirators, etc.).

The owner of this machinery or equipment is ultimately responsible for its safe use. This responsibility includes proper installation in a safe environment, personnel training and usage authorization, regular inspection and maintenance, manual availability and comprehension, application of safety devices, integrity of cutting tools or accessories, and the usage of approved personal protective equipment by all operators and bystanders.

The manufacturer of this machinery or equipment will not be held liable for injury or property damage from negligence, improper training, machine modifications, or misuse. Failure to read, understand, and follow the manual and safety labels may result in serious personal injury, including amputation, broken bones, electrocution, or death.

The signals used in this manual to identify hazard levels are as follows:

Death or catastrophic harm WILL occur.

Death or catastrophic harm COULD occur.

Moderate injury or fire MAY occur.

Machine or property damage may occur.

Basic Machine Safety

Owner’s Manual: All machinery and machining equipment presents serious injury hazards to untrained users. To reduce the risk of injury, anyone who uses THIS item MUST read and understand this entire manual before starting.

Personal Protective Equipment: Operating or servicing this item may expose the user to flying debris, dust, smoke, dangerous chemicals, or loud noises. These hazards can result in eye injury, blindness, long- term respiratory damage, poisoning, cancer, reproductive harm or hearing loss. Reduce your risks from these hazards

by wearing approved eye protection, respirator, gloves, or hearing protection.

Trained/Supervised Operators Only: Untrained users can seriously injure themselves

or bystanders. Only allow trained and properly supervised personnel to operate this item. Make sure safe operation instructions are clearly understood. If electrically powered, use padlocks and master switches, and remove start switch keys to prevent unauthorized use or accidental starting.

Guards/Covers: Accidental contact with moving parts during operation may cause severe entanglement, impact, cutting,

or crushing injuries. Reduce this risk by keeping any included guards/covers/doors installed, fully functional, and positioned for maximum protection.

-9-

Image 11
Contents Variable Speed Lathe Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Adjusting Drive Belts 8K Lathe About This MachineForeword Identification Control Panel Master Power SwitchBasic Controls Components Carriage components Carriage Tailstock#$ % 704040%2 140 +70 Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Lathe Safety Additional Chuck Safety Typical preparation process is as follows Required for SetupFor Cleaning & Assembly Preparation OverviewCircuit Requirements Power Supply RequirementsAvailability Full-Load Current RatingExtension Cords Grounding RequirementsInventory UnpackingBasic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Machine Base Work bench Leveling & MountingLeveling MountingLubricating Lathe Power ConnectionConnecting Power Disconnecting PowerTo test run your machine Test RunEngaged To perform the spindle break-in Recommended AdjustmentsFactory adjustments that should be verified Spindle Break-InOperation Overview To install the chuck Chuck InstallationCorrect To remove the chuck Chuck RemovalScroll Chuck Clamping Mounting Workpiece Jaw ChuckTo mount a non-concentric workpiece to the faceplate FaceplateTailstock Using QuillInstalling Tooling To install tooling in the tailstockTo align the tailstock to the spindle centerline Offsetting TailstockAligning Tailstock to Spindle Centerline To offset the tailstockLooking down from above Move tailstock toward Live Centers CentersDead Centers To mount a center in the tailstock Mounting Center in SpindleMounting Center in Tailstock Removing Center from SpindleMounting Workpiece Between Centers Carriage & Slide LocksFour-Way Tool Post Installing ToolTo install a tool in the tool post Compound RestTop View Aligning Cutting Tool with Spindle CenterlineTo align the cutting tool with the tailstock CenterSpindle Speed Manual FeedTools Needed Qty Selecting Spindle Speed RangeTo Change the Drive Belt Position Pulley Deflection Power Feed Threading SetupSelecting Spindle Speed Timing Belts & PulleysSetting Power Feed Rate of 0.0041/rev Setting Power Feed RateSetting Thread Pitch of 12 TPI Setting Threading ControlsThread Dial 16 B16, 24, or 32 TPI Thread Dial Chart12, 20, or 28 TPI 10, 14, or 18 TPITo change the position of the feed direction gears Changing Feed DirectionSB1470-Steady Rest for SB1001 SB1471-Follow Rest for SB1001 AccessoriesSB1281-MT#2 High-Performance Live Center Set SB1354-South Bend Cast-Iron Workbench Legs, 1 Pair SB1245-MT#2 Bull Nose CenterSB1391-D1-3 Back Plate Daily, Before Operations Maintenance ScheduleDaily, After Operations OngoingOil Gun LubricationSpindle Bearings To lubricate the feed direction gears Feed Direction GearsLongitudinal Leadscrew Grease FittingsBedways & Slides Jaw ChuckTo remove leadscrew end play Leadscrew End Play AdjustmentMachine Storage To prepare the lathe for storageSaddle Gib Gib AdjustmentTo adjust the saddle gib Cross Slide & Compound Rest Gibs Adjusting Drive BeltsTo adjust the drive belts Pulley Deflection Trou B Leshooti NG Trou B Leshooti NG Wiring Diagram Color KEY Electrical Safety InstructionsA12-30-10 To ON/OFF Electrical Cabinet Wiring DiagramDescription HeadstockBed & Timing-Belt Bed & Timing-Belt Pulleys Parts List Saddle & Cross Slide Tool Post Lever Compound Rest & Tool PostApron Quill Electrical & End Cover 723 701 728 Door Closed Label LabelsPage Page Warranty #TS14279