Southbend SB1001 owner manual Trou B Leshooti NG

Page 59

For Machines Mfg. Since 8/11

TROU B LESHOOTI NG

Model SB1001 8KLathe

If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540.

Symptom

Possible Cause

Possible Solution

Machine does not start or a circuit breaker trips.

1.STOP button is engaged or at fault.

2.Power supply is switched OFF at master power switch or breaker.

3.Wall fuse/circuit breaker is blown/ tripped; short in electrical system; start-up load too high for circuit.

4.Fuse has blown on circuit board inside electrical cabinet.

5.Wiring is open/has high resistance.

6.Spindle switch is at fault.

7.Spindle speed dial is at fault.

8.Motor is at fault.

1.Rotate STOP button clockwise until it pops out to reset it for operation; replace if not working properly.

2.Make sure master power switch and circuit breaker are turned ON.

3.Verify circuit is rated for machine amp load; troubleshoot and repair cause of overload; replace weak breaker; find/repair electrical short.

4.Replace fuse; determine if overload is due to heavy operation; ensure power source has high enough voltage and power cord is correctly sized.

5.Check for broken wires or disconnected/corroded connections, and repair/replace as necessary.

6.Replace spindle switch.

7.Replace spindle speed dial.

8.Test/repair/replace.

Loud, repetitious

1.

Drive or timing belts are loose and

1.

Re-tension drive belts (see Page 55); re-position

noise coming from

 

slipping.

 

timing-belt pulleys so that the timing belts have

inside end cover.

 

 

 

only slight deflection between pulleys.

 

2.

Timing-belt pulleys are loose or

2.

Re-tighten pulleys and pulley shafts; check/replace

 

 

missing shaft keys.

 

missing shaft keys.

 

 

 

 

 

Motor overheats.

1.

Motor overloaded.

1.

Reduce load on motor.

 

 

 

 

 

 

 

 

 

 

Motor is loud when

1.

Excessive depth of cut or feed rate.

1.

Decrease depth of cut or feed rate.

cutting, or bogs

2.

Spindle speed or feed rate wrong for

2.

Refer to the feeds and speeds charts in

down under load.

 

cutting operation.

 

Machinery's Handbook or a speeds and feeds

 

 

 

 

 

 

 

calculator on the internet.

 

3.

Cutting tool is dull.

3.

Sharpen or replace the cutting tool.

 

 

 

 

 

 

 

 

 

 

Entire machine

1.

Workpiece is unbalanced.

1.

Re-install workpiece centered with the spindle bore.

vibrates upon

2.

Workpiece is hitting stationary

2.

Stop lathe immediately and correct interference

startup and while

 

object.

 

problem.

running.

 

 

3.

Loose or damaged drive belt(s).

3.

Re-tension/replace the drive belt(s) as necessary

 

 

 

 

 

(see Page 55).

 

4.

Drive belt pulleys are not properly

4.

Align the drive belt pulleys.

 

 

aligned.

 

 

 

5.

Chuck or faceplate is unbalanced.

5.

Re-balance chuck or faceplate; contact a local

 

 

 

 

machine shop for help.

 

6.

Spindle bearings at fault.

6.

Replace worn spindle bearings.

 

 

 

 

 

 

 

 

 

 

Bad surface finish.

1.

Wrong spindle speed or feed rate.

1.

Adjust for appropriate spindle speed and feed rate.

 

2.

Cutting tool is dull or incorrect for

2.

Sharpen or replace the cutting tool; use correct tool

 

 

operation.

 

for operation.

 

3.

Tool height incorrect.

3.

Adjust tool height to centerline (see Page 37).

 

4.

Too much play in gibs.

4.

Tighten gibs (see Page 54).

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Image 59
Contents Variable Speed Lathe Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Adjusting Drive Belts 8K Lathe About This MachineForeword Identification Control Panel Master Power SwitchBasic Controls Components Carriage components Carriage Tailstock#$ % 704040%2 140 +70 Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Lathe Safety Additional Chuck Safety Typical preparation process is as follows Required for SetupFor Cleaning & Assembly Preparation OverviewCircuit Requirements Power Supply RequirementsAvailability Full-Load Current RatingExtension Cords Grounding RequirementsInventory UnpackingBasic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Machine Base Work bench Leveling & MountingLeveling MountingLubricating Lathe Power ConnectionConnecting Power Disconnecting PowerTo test run your machine Test RunEngaged To perform the spindle break-in Recommended AdjustmentsFactory adjustments that should be verified Spindle Break-InOperation Overview To install the chuck Chuck InstallationCorrect To remove the chuck Chuck RemovalScroll Chuck Clamping Mounting Workpiece Jaw ChuckTo mount a non-concentric workpiece to the faceplate FaceplateTailstock Using QuillInstalling Tooling To install tooling in the tailstockTo align the tailstock to the spindle centerline Offsetting TailstockAligning Tailstock to Spindle Centerline To offset the tailstockLooking down from above Move tailstock toward Live Centers CentersDead Centers To mount a center in the tailstock Mounting Center in SpindleMounting Center in Tailstock Removing Center from SpindleMounting Workpiece Between Centers Carriage & Slide LocksFour-Way Tool Post Installing ToolTo install a tool in the tool post Compound RestTop View Aligning Cutting Tool with Spindle CenterlineTo align the cutting tool with the tailstock CenterSpindle Speed Manual FeedTools Needed Qty Selecting Spindle Speed RangeTo Change the Drive Belt Position Pulley Deflection Power Feed Threading SetupSelecting Spindle Speed Timing Belts & PulleysSetting Power Feed Rate of 0.0041/rev Setting Power Feed RateSetting Thread Pitch of 12 TPI Setting Threading ControlsThread Dial 16 B16, 24, or 32 TPI Thread Dial Chart12, 20, or 28 TPI 10, 14, or 18 TPITo change the position of the feed direction gears Changing Feed DirectionSB1470-Steady Rest for SB1001 SB1471-Follow Rest for SB1001 AccessoriesSB1281-MT#2 High-Performance Live Center Set SB1354-South Bend Cast-Iron Workbench Legs, 1 Pair SB1245-MT#2 Bull Nose CenterSB1391-D1-3 Back Plate Daily, Before Operations Maintenance ScheduleDaily, After Operations OngoingOil Gun LubricationSpindle Bearings To lubricate the feed direction gears Feed Direction GearsLongitudinal Leadscrew Grease FittingsBedways & Slides Jaw ChuckTo remove leadscrew end play Leadscrew End Play AdjustmentMachine Storage To prepare the lathe for storageSaddle Gib Gib AdjustmentTo adjust the saddle gib Cross Slide & Compound Rest Gibs Adjusting Drive BeltsTo adjust the drive belts Pulley Deflection Trou B Leshooti NG Trou B Leshooti NG Wiring Diagram Color KEY Electrical Safety InstructionsA12-30-10 To ON/OFF Electrical Cabinet Wiring DiagramDescription HeadstockBed & Timing-Belt Bed & Timing-Belt Pulleys Parts List Saddle & Cross Slide Tool Post Lever Compound Rest & Tool PostApron Quill Electrical & End Cover 723 701 728 Door Closed Label LabelsPage Page Warranty #TS14279