Southbend SB1001 owner manual Test Run, To test run your machine

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For Machines Mfg. Since 8/11

P R E P A R A T I O N

Model SB1001 8KLathe

Test Run

After all preparation steps have been completed, the machine and its safety features must be tested to ensure correct operation. If you discover a problem with the operation of the machine or its safety components, stop the motor, disconnect the machine from power, and do not operate it further until you have resolved the problem.

A Troubleshooting section is provided, starting on Page 57, to assist you with solutions if a problem occurs or if the lathe does not function as described in this section.

If you need additional help after reviewing the troubleshooting section, or you are not confident troubleshooting the machine on your own, contact our Tech Support at (360) 734-1540.

To test run your machine:

1.Make sure the master power switch

(see Figure 14) on the front of the machine is turned OFF.

Master

Power

Switch

3.Clear away all tools and objects used during assembly, lubrication, and preparation.

4.Make sure that the chuck and jaws, if installed, are secure (refer to Chuck Installation on Page 25).

Note: If a chuck is not installed on the lathe, you do not need to install one for this test.

5.Push the emergency STOP button on the control panel (see Figure 15).

Emergency

Tachometer

STOP

Display

Button

 

Spindle

SpindleSwitch

Speed

Dial

Figure 15. Control panel.

6.Turn the spindle speed dial all the way counterclockwise to set the spindle to its slowest speed for start-up.

7.Move the spindle switch to the OFF (middle) position.

8.Make sure the end cover is closed, as shown in Figure 16.

Figure 14. Master power switch location.

2.Read and follow the safety instructions at the beginning of the manual, take all required safety precautions, and make sure all previous preparation steps discussed in this manual have been followed and completed.

End

Cover

Figure 16. End cover closed.

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Contents Variable Speed Lathe Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Adjusting Drive Belts 8K Lathe About This MachineForeword Identification Control Panel Master Power SwitchBasic Controls Components Carriage components Carriage Tailstock#$ % 704040%2 140 +70 Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Lathe Safety Additional Chuck Safety Typical preparation process is as follows Required for SetupFor Cleaning & Assembly Preparation OverviewCircuit Requirements Power Supply RequirementsAvailability Full-Load Current RatingExtension Cords Grounding RequirementsInventory UnpackingBasic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Machine Base Work bench Leveling & MountingLeveling MountingLubricating Lathe Power ConnectionConnecting Power Disconnecting PowerTo test run your machine Test RunEngaged To perform the spindle break-in Recommended AdjustmentsFactory adjustments that should be verified Spindle Break-InOperation Overview To install the chuck Chuck InstallationCorrect To remove the chuck Chuck RemovalScroll Chuck Clamping Mounting Workpiece Jaw ChuckTo mount a non-concentric workpiece to the faceplate FaceplateTailstock Using QuillInstalling Tooling To install tooling in the tailstockTo align the tailstock to the spindle centerline Offsetting TailstockAligning Tailstock to Spindle Centerline To offset the tailstockLooking down from above Move tailstock toward Live Centers CentersDead Centers To mount a center in the tailstock Mounting Center in SpindleMounting Center in Tailstock Removing Center from SpindleMounting Workpiece Between Centers Carriage & Slide LocksFour-Way Tool Post Installing ToolTo install a tool in the tool post Compound RestTop View Aligning Cutting Tool with Spindle CenterlineTo align the cutting tool with the tailstock CenterSpindle Speed Manual FeedTools Needed Qty Selecting Spindle Speed RangeTo Change the Drive Belt Position Pulley Deflection Power Feed Threading SetupSelecting Spindle Speed Timing Belts & PulleysSetting Power Feed Rate of 0.0041/rev Setting Power Feed RateSetting Thread Pitch of 12 TPI Setting Threading ControlsThread Dial 16 B16, 24, or 32 TPI Thread Dial Chart12, 20, or 28 TPI 10, 14, or 18 TPITo change the position of the feed direction gears Changing Feed DirectionSB1470-Steady Rest for SB1001 SB1471-Follow Rest for SB1001 AccessoriesSB1281-MT#2 High-Performance Live Center Set SB1354-South Bend Cast-Iron Workbench Legs, 1 Pair SB1245-MT#2 Bull Nose CenterSB1391-D1-3 Back Plate Daily, Before Operations Maintenance ScheduleDaily, After Operations OngoingOil Gun LubricationSpindle Bearings To lubricate the feed direction gears Feed Direction GearsLongitudinal Leadscrew Grease FittingsBedways & Slides Jaw ChuckTo remove leadscrew end play Leadscrew End Play AdjustmentMachine Storage To prepare the lathe for storageSaddle Gib Gib AdjustmentTo adjust the saddle gib Cross Slide & Compound Rest Gibs Adjusting Drive BeltsTo adjust the drive belts Pulley Deflection Trou B Leshooti NG Trou B Leshooti NG Wiring Diagram Color KEY Electrical Safety InstructionsA12-30-10 To ON/OFF Electrical Cabinet Wiring DiagramDescription HeadstockBed & Timing-Belt Bed & Timing-Belt Pulleys Parts List Saddle & Cross Slide Tool Post Lever Compound Rest & Tool PostApron Quill Electrical & End Cover 723 701 728 Door Closed Label LabelsPage Page Warranty #TS14279