Southbend SB1001 owner manual Table of Contents

Page 3

Table of Contents

INTRODUCTION

3

About This Machine

3

Foreword

3

8KLathe

3

Identification

4

Basic Controls & Components

5

Master Power Switch

5

Control Panel

5

Carriage

6

Tailstock

6

Product Specifications

7

SAFETY

9

Understanding Risks of Machinery

9

Basic Machine Safety

9

Additional Metal Lathe Safety

11

Additional Chuck Safety

12

PREPARATION

13

Preparation Overview

13

Required for Setup

13

Power Supply Requirements

14

Availability

14

Full-Load Current Rating

14

Circuit Requirements

14

Grounding Requirements

15

Extension Cords

15

Unpacking

16

Inventory

16

Cleaning & Protecting

17

Location

18

Physical Environment

18

Electrical Installation

18

Lighting

18

Weight Load

18

Space Allocation

18

Leveling & Mounting

19

Leveling

19

Mounting

19

Lubricating Lathe

20

Power Connection

20

Connecting Power

20

Disconnecting Power

20

Test Run

21

Spindle Break-In

23

Recommended Adjustments

23

OPERATION

24

Operation Overview

24

Chuck & Faceplate Mounting

25

Chuck Installation

25

Chuck Removal

27

Scroll Chuck Clamping

27

4-Jaw Chuck

28

Mounting Workpiece

28

Faceplate

29

Tailstock

30

Positioning Tailstock

30

Using Quill

30

Installing Tooling

30

Offsetting Tailstock

31

Aligning Tailstock to Spindle Centerline

31

Centers

33

Dead Centers

33

Live Centers

33

Mounting Center in Spindle

34

Removing Center from Spindle

34

Mounting Center in Tailstock

34

Mounting Workpiece Between Centers

35

Carriage & Slide Locks

35

Compound Rest

36

Four-Way Tool Post

36

Installing Tool

36

Aligning Cutting Tool with Spindle Centerline ...

37

Manual Feed

38

Carriage Handwheel

38

Cross Slide Ball Handle

38

Compound Rest Ball Handle

38

Spindle Speed

38

Determining Spindle Speed

38

Selecting Spindle Speed Range

39

Selecting Spindle Speed

40

Power Feed & Threading Setup

40

Timing Belts & Pulleys

40

Setting Power Feed Rate

41

Setting Threading Controls

42

Thread Dial

43

Thread Dial Chart

44

Changing Feed Direction

45

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Contents Variable Speed Lathe Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Adjusting Drive Belts About This Machine Foreword8K Lathe Identification Master Power Switch Basic Controls ComponentsControl Panel Carriage components Carriage Tailstock#$ % 704040%2 140 +70 Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Lathe Safety Additional Chuck Safety Typical preparation process is as follows Required for SetupFor Cleaning & Assembly Preparation OverviewCircuit Requirements Power Supply RequirementsAvailability Full-Load Current RatingExtension Cords Grounding RequirementsInventory UnpackingCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Machine Base Work bench Leveling & MountingLeveling MountingLubricating Lathe Power ConnectionConnecting Power Disconnecting PowerTo test run your machine Test RunEngaged To perform the spindle break-in Recommended AdjustmentsFactory adjustments that should be verified Spindle Break-InOperation Overview To install the chuck Chuck InstallationCorrect Chuck Removal Scroll Chuck ClampingTo remove the chuck Mounting Workpiece Jaw ChuckTo mount a non-concentric workpiece to the faceplate FaceplateTailstock Using QuillInstalling Tooling To install tooling in the tailstockTo align the tailstock to the spindle centerline Offsetting TailstockAligning Tailstock to Spindle Centerline To offset the tailstockLooking down from above Move tailstock toward Centers Dead CentersLive Centers To mount a center in the tailstock Mounting Center in SpindleMounting Center in Tailstock Removing Center from SpindleMounting Workpiece Between Centers Carriage & Slide LocksFour-Way Tool Post Installing ToolTo install a tool in the tool post Compound RestTop View Aligning Cutting Tool with Spindle CenterlineTo align the cutting tool with the tailstock CenterSpindle Speed Manual FeedSelecting Spindle Speed Range To Change the Drive Belt PositionTools Needed Qty Pulley Deflection Power Feed Threading SetupSelecting Spindle Speed Timing Belts & PulleysSetting Power Feed Rate of 0.0041/rev Setting Power Feed RateSetting Thread Pitch of 12 TPI Setting Threading ControlsThread Dial 16 B16, 24, or 32 TPI Thread Dial Chart12, 20, or 28 TPI 10, 14, or 18 TPITo change the position of the feed direction gears Changing Feed DirectionAccessories SB1281-MT#2 High-Performance Live Center SetSB1470-Steady Rest for SB1001 SB1471-Follow Rest for SB1001 SB1245-MT#2 Bull Nose Center SB1391-D1-3 Back PlateSB1354-South Bend Cast-Iron Workbench Legs, 1 Pair Daily, Before Operations Maintenance ScheduleDaily, After Operations OngoingLubrication Spindle BearingsOil Gun To lubricate the feed direction gears Feed Direction GearsLongitudinal Leadscrew Grease FittingsBedways & Slides Jaw ChuckTo remove leadscrew end play Leadscrew End Play AdjustmentMachine Storage To prepare the lathe for storageGib Adjustment To adjust the saddle gibSaddle Gib Adjusting Drive Belts To adjust the drive beltsCross Slide & Compound Rest Gibs Pulley Deflection Trou B Leshooti NG Trou B Leshooti NG Wiring Diagram Color KEY Electrical Safety InstructionsA12-30-10 To ON/OFF Electrical Cabinet Wiring DiagramDescription HeadstockBed & Timing-Belt Bed & Timing-Belt Pulleys Parts List Saddle & Cross Slide Tool Post Lever Compound Rest & Tool PostApron Quill Electrical & End Cover 723 701 728 Door Closed Label LabelsPage Page Warranty #TS14279