Southbend SB1001 Spindle Break-In, Recommended Adjustments, To perform the spindle break-in

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For Machines Mfg. Since 8/11

P R E P A R A T I O N

Model SB1001 8KLathe

Spindle Break-In

Before subjecting the lathe to full loads, you must break it in so that bearings will fully seat, gear teeth will find their normal wear pattern, and lubricant will be worked into the required areas. Otherwise, the moving components of the lathe may suffer from excessive wear.

The break-in procedure must be performed in succession with the Test Run procedure described in this manual, because many of the test run steps prepare the lathe controls for the break-in process.

Do not leave the lathe unattended during the Spindle Break-In procedure. If your attention is needed elsewhere during this procedure, stop the lathe and restart the procedure later from the beginning.

To perform the spindle break-in:

1.Successfully complete the Test Run procedure beginning on Page 21.

2.Move the spindle switch to the left position, then run the lathe for ten minutes at each of the following approximate speeds: 50, 500, 900, 1800, and 2300 RPM.

3.Turn the spindle speed dial all the way counterclockwise to the minimum and move the spindle switch to the middle OFF position.

The maximum recommended spindle speed is 2300 RPM. DO NOT exceed this for more than a brief period of time or machine damage may occur.

4.When the spindle has come to a complete stop, move the spindle switch to the right position and run the spindle in reverse at 2300 RPM for another ten minutes.

5.Turn the spindle speed dial all the way counterclockwise to the minimum, move the spindle switch to the OFF position, and turn the master power switch OFF.

6.Check, and if necessary, re-tension the drive belts (refer to Adjusting Drive Belts on Page 55 for detailed instructions).

Congratulations! The spindle break-in is complete. Continue with the following Recommended Adjustments subsection.

Recommended

Adjustments

For your convenience, the adjustments listed below have been performed at the factory. However, because of the many variables involved with transporting the machine during shipping, we recommend that you at least verify the following adjustments to ensure the best possible operational results from your new machine.

Step-by-step instructions for these adjustments can be found on the pages referenced below.

Factory adjustments that should be verified:

ss4AILSTOCKSALIGNMENT TO THE SPINDLE CENTERLINE

(Page 31).

ss 'IBIADJUSTMENTSUPage 54).

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Contents Variable Speed Lathe Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Adjusting Drive Belts Foreword About This Machine8K Lathe Identification Basic Controls Components Master Power SwitchControl Panel Carriage components Carriage Tailstock#$ % 704040%2 140 +70 Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Lathe Safety Additional Chuck Safety For Cleaning & Assembly Required for SetupPreparation Overview Typical preparation process is as followsAvailability Power Supply RequirementsFull-Load Current Rating Circuit RequirementsExtension Cords Grounding RequirementsInventory UnpackingBefore cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Leveling Leveling & MountingMounting Machine Base Work benchConnecting Power Power ConnectionDisconnecting Power Lubricating LatheTo test run your machine Test RunEngaged Factory adjustments that should be verified Recommended AdjustmentsSpindle Break-In To perform the spindle break-inOperation Overview To install the chuck Chuck InstallationCorrect Scroll Chuck Clamping Chuck RemovalTo remove the chuck Mounting Workpiece Jaw ChuckTo mount a non-concentric workpiece to the faceplate FaceplateInstalling Tooling Using QuillTo install tooling in the tailstock TailstockAligning Tailstock to Spindle Centerline Offsetting TailstockTo offset the tailstock To align the tailstock to the spindle centerlineLooking down from above Move tailstock toward Dead Centers CentersLive Centers Mounting Center in Tailstock Mounting Center in SpindleRemoving Center from Spindle To mount a center in the tailstockMounting Workpiece Between Centers Carriage & Slide LocksTo install a tool in the tool post Installing ToolCompound Rest Four-Way Tool PostTo align the cutting tool with the tailstock Aligning Cutting Tool with Spindle CenterlineCenter Top ViewSpindle Speed Manual FeedTo Change the Drive Belt Position Selecting Spindle Speed RangeTools Needed Qty Selecting Spindle Speed Power Feed Threading SetupTiming Belts & Pulleys Pulley DeflectionSetting Power Feed Rate of 0.0041/rev Setting Power Feed RateSetting Thread Pitch of 12 TPI Setting Threading ControlsThread Dial 16 B12, 20, or 28 TPI Thread Dial Chart10, 14, or 18 TPI 16, 24, or 32 TPITo change the position of the feed direction gears Changing Feed DirectionSB1281-MT#2 High-Performance Live Center Set AccessoriesSB1470-Steady Rest for SB1001 SB1471-Follow Rest for SB1001 SB1391-D1-3 Back Plate SB1245-MT#2 Bull Nose CenterSB1354-South Bend Cast-Iron Workbench Legs, 1 Pair Daily, After Operations Maintenance ScheduleOngoing Daily, Before OperationsSpindle Bearings LubricationOil Gun To lubricate the feed direction gears Feed Direction GearsLongitudinal Leadscrew Grease FittingsBedways & Slides Jaw ChuckMachine Storage Leadscrew End Play AdjustmentTo prepare the lathe for storage To remove leadscrew end playTo adjust the saddle gib Gib AdjustmentSaddle Gib To adjust the drive belts Adjusting Drive BeltsCross Slide & Compound Rest Gibs Pulley Deflection Trou B Leshooti NG Trou B Leshooti NG Wiring Diagram Color KEY Electrical Safety InstructionsA12-30-10 To ON/OFF Electrical Cabinet Wiring DiagramDescription HeadstockBed & Timing-Belt Bed & Timing-Belt Pulleys Parts List Saddle & Cross Slide Tool Post Lever Compound Rest & Tool PostApron Quill Electrical & End Cover 723 701 728 Door Closed Label LabelsPage Page Warranty #TS14279