Southbend SB1001 owner manual About This Machine, Foreword, 8K Lathe

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For Machines Mfg. Since 8/11

I N T R O D U C T I O N

Model SB1001 8KLathe

About This Machine

Foreword

"The screw cutting engine lathe is the oldest and most important of machine tools and from it all other machine tools have been developed. It was the lathe that made possible the building of the steamboat, the locomotive, the electric motor, the automobile and all kinds of machinery used in industry. Without the lathe our great industrial progress of the last century would have been impossible." How To Run a Lathe, 15th Edition, South Bend Lathe.

The lathe represented in this manual is a modern day version of the screw cutting lathes that trace their roots back to the 1700's, which were themselves technological improvements of the bow lathe that can be traced back thousands of years to the ancient Egyptians.

Now, almost 300 years later, these modern lathes are a refined culmination of human ingenuity and knowledge embodied into the design and synergy of many different interworking parts— some of which represent the life's work and dreams of many inventors, mechanical engineers, and world-class machinists—including the likes of Leonardo da Vinci, Henry Maudsley, and the founders of South Bend Lathe, John and Miles O'Brien.

And now the torch is passed to you to carry on the tradition. As the operator of a South Bend Lathe, you join the ranks of some very famous and important customers, such as Henry Ford, who used his South Bend lathe to help him change the world.

Thank you for being a part of the new South Bend Lathe Co. We appreciate your business and hope this machine serves you well for a lifetime!

8" South Bend Precision Bench Lathe (Circa 1932)

8KLathe

Dating back to 1931, the first South Bend 8" Bench Lathe made it much easier for machinists around the world to own a professional-duty lathe of exacting precision that was built to provide a lifetime of dependable service. In this same tradition, we are proud to offer the SB1001 8K Variable-Speed Bench Lathe.

This lathe is especially designed for discriminating machinists making small parts to extremely precise tolerances (jewelers, RC enthusiasts, watchmakers, model makers, optical engineers, gunsmiths, etc.).

Its compact size with heavy-duty construction and traditional South Bend “big lathe” features also make this lathe equally valuable for close-in precision toolroom or manufacturing operations.

The bed is constructed of hardened and ground castings in the traditional three V-way prismatic design—long used on South Bend Lathes for accuracy, durability, and rigidity. Its length allows for 18" between centers.

The headstock features a D1-3 variable-speed spindle that operates at 50–2300 RPM. Spindle speed changes are done very quickly and accurately with the convenient adjustment knob and digital display. Variable speed control allows the operator to “dial in” the perfect cutting speed for super-fine finishes.

The carriage has longitudinal power feeding capabilities with 9 available feed speeds ranging from 0.003"–0.0051"per revolution.

The South Bend 8K is capable of cutting inch or metric threads—12 inch threads from 10–32 TPI and 12 metric threads from 0.4–3.0mm.

Accessories include a heavy-duty tailstock, a

4-way tool post, MT#2 dead center, MT#3 dead center, and 3-jaw scroll chuck.

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Contents Variable Speed Lathe Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Adjusting Drive Belts 8K Lathe About This MachineForeword Identification Control Panel Master Power SwitchBasic Controls Components Carriage components Carriage Tailstock#$ % 704040%2 140 +70 Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Lathe Safety Additional Chuck Safety For Cleaning & Assembly Required for SetupPreparation Overview Typical preparation process is as followsAvailability Power Supply RequirementsFull-Load Current Rating Circuit RequirementsExtension Cords Grounding RequirementsInventory UnpackingBasic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Leveling Leveling & MountingMounting Machine Base Work benchConnecting Power Power ConnectionDisconnecting Power Lubricating LatheTo test run your machine Test RunEngaged Factory adjustments that should be verified Recommended AdjustmentsSpindle Break-In To perform the spindle break-inOperation Overview To install the chuck Chuck InstallationCorrect To remove the chuck Chuck RemovalScroll Chuck Clamping Mounting Workpiece Jaw ChuckTo mount a non-concentric workpiece to the faceplate FaceplateInstalling Tooling Using QuillTo install tooling in the tailstock TailstockAligning Tailstock to Spindle Centerline Offsetting TailstockTo offset the tailstock To align the tailstock to the spindle centerlineLooking down from above Move tailstock toward Live Centers CentersDead Centers Mounting Center in Tailstock Mounting Center in SpindleRemoving Center from Spindle To mount a center in the tailstockMounting Workpiece Between Centers Carriage & Slide LocksTo install a tool in the tool post Installing ToolCompound Rest Four-Way Tool PostTo align the cutting tool with the tailstock Aligning Cutting Tool with Spindle CenterlineCenter Top ViewSpindle Speed Manual FeedTools Needed Qty Selecting Spindle Speed RangeTo Change the Drive Belt Position Selecting Spindle Speed Power Feed Threading SetupTiming Belts & Pulleys Pulley DeflectionSetting Power Feed Rate of 0.0041/rev Setting Power Feed RateSetting Thread Pitch of 12 TPI Setting Threading ControlsThread Dial 16 B12, 20, or 28 TPI Thread Dial Chart10, 14, or 18 TPI 16, 24, or 32 TPITo change the position of the feed direction gears Changing Feed DirectionSB1470-Steady Rest for SB1001 SB1471-Follow Rest for SB1001 AccessoriesSB1281-MT#2 High-Performance Live Center Set SB1354-South Bend Cast-Iron Workbench Legs, 1 Pair SB1245-MT#2 Bull Nose CenterSB1391-D1-3 Back Plate Daily, After Operations Maintenance ScheduleOngoing Daily, Before OperationsOil Gun LubricationSpindle Bearings To lubricate the feed direction gears Feed Direction GearsLongitudinal Leadscrew Grease FittingsBedways & Slides Jaw ChuckMachine Storage Leadscrew End Play AdjustmentTo prepare the lathe for storage To remove leadscrew end playSaddle Gib Gib AdjustmentTo adjust the saddle gib Cross Slide & Compound Rest Gibs Adjusting Drive BeltsTo adjust the drive belts Pulley Deflection Trou B Leshooti NG Trou B Leshooti NG Wiring Diagram Color KEY Electrical Safety InstructionsA12-30-10 To ON/OFF Electrical Cabinet Wiring DiagramDescription HeadstockBed & Timing-Belt Bed & Timing-Belt Pulleys Parts List Saddle & Cross Slide Tool Post Lever Compound Rest & Tool PostApron Quill Electrical & End Cover 723 701 728 Door Closed Label LabelsPage Page Warranty #TS14279