Southbend SB1001 owner manual Electrical Safety Instructions, Wiring Diagram Color KEY

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For Machines Mfg. Since 8/11

E L E C T R I C A L

Model SB1001 8KLathe

Electrical Safety Instructions

These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines. Study this section carefully. If you see differences between your machine and what is shown in this section, call Technical Support at (360) 734-1540 for assistance BEFORE making any changes to the wiring on your machine.

Shock Hazard: It is extremely dangerous to perform electrical or wiring tasks while the machine is connected to the power source. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. For your own safety, disconnect machine from the power source before servicing electrical components or performing any wiring tasks!

Wire Connections: All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

Modifications: Using aftermarket parts or modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire.

Motor Wiring: The motor wiring shown in these diagrams is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box.

Circuit Requirements: Connecting the machine to an improperly sized circuit will greatly increase the risk of fire. To minimize

this risk, only connect the machine to a power circuit that meets the minimum requirements given in this manual.

Capacitors/Inverters: Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.

Wire/Component Damage: Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components before completing the task.

Experiencing Difficulties: If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (360) 734-1540.

WIRING DIAGRAM COLOR KEY

BLACK

BLUE

YELLOW

Nl

PINK

WHITE

WHITE

WHITE

 

 

 

YELLOW

BLUE

GREEN

ORANGE

Dl

PURPLE

WHITE

GREEN

 

 

 

TUR-

BROWN

GRAY

ORANGE

 

YELLOW

 

QUIOSE

 

 

 

 

 

NOTICE: The photos and diagrams included in this section are best viewed in color. You can see them in color at www.southbendlathe.com.

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Contents Variable Speed Lathe Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Adjusting Drive Belts Foreword About This Machine8K Lathe Identification Basic Controls Components Master Power SwitchControl Panel Carriage components Carriage Tailstock#$ % 704040%2 140 +70 Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Lathe Safety Additional Chuck Safety For Cleaning & Assembly Required for SetupPreparation Overview Typical preparation process is as followsAvailability Power Supply RequirementsFull-Load Current Rating Circuit RequirementsExtension Cords Grounding RequirementsInventory UnpackingBefore cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Leveling Leveling & MountingMounting Machine Base Work benchConnecting Power Power ConnectionDisconnecting Power Lubricating LatheTo test run your machine Test RunEngaged Factory adjustments that should be verified Recommended AdjustmentsSpindle Break-In To perform the spindle break-inOperation Overview To install the chuck Chuck InstallationCorrect Scroll Chuck Clamping Chuck RemovalTo remove the chuck Mounting Workpiece Jaw ChuckTo mount a non-concentric workpiece to the faceplate FaceplateInstalling Tooling Using QuillTo install tooling in the tailstock TailstockAligning Tailstock to Spindle Centerline Offsetting TailstockTo offset the tailstock To align the tailstock to the spindle centerlineLooking down from above Move tailstock toward Dead Centers CentersLive Centers Mounting Center in Tailstock Mounting Center in SpindleRemoving Center from Spindle To mount a center in the tailstockMounting Workpiece Between Centers Carriage & Slide LocksTo install a tool in the tool post Installing ToolCompound Rest Four-Way Tool PostTo align the cutting tool with the tailstock Aligning Cutting Tool with Spindle CenterlineCenter Top ViewSpindle Speed Manual FeedTo Change the Drive Belt Position Selecting Spindle Speed RangeTools Needed Qty Selecting Spindle Speed Power Feed Threading SetupTiming Belts & Pulleys Pulley DeflectionSetting Power Feed Rate of 0.0041/rev Setting Power Feed RateSetting Thread Pitch of 12 TPI Setting Threading ControlsThread Dial 16 B12, 20, or 28 TPI Thread Dial Chart10, 14, or 18 TPI 16, 24, or 32 TPITo change the position of the feed direction gears Changing Feed DirectionSB1281-MT#2 High-Performance Live Center Set AccessoriesSB1470-Steady Rest for SB1001 SB1471-Follow Rest for SB1001 SB1391-D1-3 Back Plate SB1245-MT#2 Bull Nose CenterSB1354-South Bend Cast-Iron Workbench Legs, 1 Pair Daily, After Operations Maintenance ScheduleOngoing Daily, Before OperationsSpindle Bearings LubricationOil Gun To lubricate the feed direction gears Feed Direction GearsLongitudinal Leadscrew Grease FittingsBedways & Slides Jaw ChuckMachine Storage Leadscrew End Play AdjustmentTo prepare the lathe for storage To remove leadscrew end playTo adjust the saddle gib Gib AdjustmentSaddle Gib To adjust the drive belts Adjusting Drive BeltsCross Slide & Compound Rest Gibs Pulley Deflection Trou B Leshooti NG Trou B Leshooti NG Wiring Diagram Color KEY Electrical Safety InstructionsA12-30-10 To ON/OFF Electrical Cabinet Wiring DiagramDescription HeadstockBed & Timing-Belt Bed & Timing-Belt Pulleys Parts List Saddle & Cross Slide Tool Post Lever Compound Rest & Tool PostApron Quill Electrical & End Cover 723 701 728 Door Closed Label LabelsPage Page Warranty #TS14279