Southbend SB1001 owner manual Manual Feed, Spindle Speed

Page 40

Model SB1001 8KLathe

O P E R A T I O N

For Machines Mfg. Since 8/11

Manual Feed

The handwheel and ball handles shown in Figure 45 allow the operator to manually move the cutting tool.

Compound Rest

Ball Handle

Cross Slide

Ball Handle

Carriage

Handwheel

Figure 45. Carriage component manual feed controls.

Carriage Handwheel

Graduated Dial

 

Increments

0.02"

One Full Revolution

0.10"

Use the carriage handwheel to move the carriage left or right along the bedway.

Cross Slide Ball Handle

Graduated Dial

 

Increments

0.001"

One Full Revolution

0.050"

Use the cross slide ball handle to move the tool toward and away from the work. Adjust the position of the graduated dial by holding the handwheel with one hand and turning the dial with the other.

Compound Rest Ball Handle

Graduated Dial

 

Increments

0.001"

One Full Revolution

0.050"

Use the compound rest ball handle to move the cutting tool linearly along the set angle of the compound rest. The compound rest angle is set by hand-rotating it and securing it in place with two hex nuts.

Spindle Speed

Using the correct spindle speed is important for safe and satisfactory results, as well as maximizing tool life.

To set the spindle speed for your operation, you will need to: 1) Determine the best spindle speed for the cutting task, and 2) configure the lathe controls to produce the required spindle speed.

Determining Spindle Speed

Many variables affect the optimum spindle speed to use for any given operation, but the two most important are the recommended cutting speed for the workpiece material and the diameter of the cut, as noted in the formula shown in Figure 46.

*Recommended

Cutting Speed (FPM) x 12

= SpindleSpeed (RPM)

Dia. of Cut (in inches) x 3.14

*Double if using carbide cutting tool

Figure 46. Spindle speed formula for lathes.

Cutting speed, typically defined in feet per minute (FPM), is the speed at which the edge of a tool moves across the material surface.

A recommended cutting speed is an ideal speed for cutting a type of material in order to produce the desired finish and optimize tool life.

The books Machinery’s Handbook or Machine Shop Practice, and some internet sites, provide excellent recommendations for which cutting speeds to use when calculating the spindle speed. These sources also provide a wealth of additional information about the variables that affect cutting speed and they are a good educational resource.

Also, there are a large number of easy-to-use spindle speed calculators that can be found on the internet. These sources will help you take into account the applicable variables in order to determine the best spindle speed for the operation.

-38-

Image 40
Contents Variable Speed Lathe Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Adjusting Drive Belts Foreword About This Machine8K Lathe Identification Basic Controls Components Master Power SwitchControl Panel Carriage Tailstock Carriage components#$ % 704040%2 140 +70 Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Lathe Safety Additional Chuck Safety Required for Setup For Cleaning & AssemblyPreparation Overview Typical preparation process is as followsPower Supply Requirements AvailabilityFull-Load Current Rating Circuit RequirementsGrounding Requirements Extension CordsUnpacking InventoryBefore cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Leveling & Mounting LevelingMounting Machine Base Work benchPower Connection Connecting PowerDisconnecting Power Lubricating LatheTest Run To test run your machineEngaged Recommended Adjustments Factory adjustments that should be verifiedSpindle Break-In To perform the spindle break-inOperation Overview Chuck Installation To install the chuckCorrect Scroll Chuck Clamping Chuck RemovalTo remove the chuck Jaw Chuck Mounting WorkpieceFaceplate To mount a non-concentric workpiece to the faceplateUsing Quill Installing ToolingTo install tooling in the tailstock TailstockOffsetting Tailstock Aligning Tailstock to Spindle CenterlineTo offset the tailstock To align the tailstock to the spindle centerlineLooking down from above Move tailstock toward Dead Centers CentersLive Centers Mounting Center in Spindle Mounting Center in TailstockRemoving Center from Spindle To mount a center in the tailstockCarriage & Slide Locks Mounting Workpiece Between CentersInstalling Tool To install a tool in the tool postCompound Rest Four-Way Tool PostAligning Cutting Tool with Spindle Centerline To align the cutting tool with the tailstockCenter Top ViewManual Feed Spindle SpeedTo Change the Drive Belt Position Selecting Spindle Speed RangeTools Needed Qty Power Feed Threading Setup Selecting Spindle SpeedTiming Belts & Pulleys Pulley DeflectionSetting Power Feed Rate Setting Power Feed Rate of 0.0041/revSetting Threading Controls Setting Thread Pitch of 12 TPI16 B Thread DialThread Dial Chart 12, 20, or 28 TPI10, 14, or 18 TPI 16, 24, or 32 TPIChanging Feed Direction To change the position of the feed direction gearsSB1281-MT#2 High-Performance Live Center Set AccessoriesSB1470-Steady Rest for SB1001 SB1471-Follow Rest for SB1001 SB1391-D1-3 Back Plate SB1245-MT#2 Bull Nose CenterSB1354-South Bend Cast-Iron Workbench Legs, 1 Pair Maintenance Schedule Daily, After OperationsOngoing Daily, Before OperationsSpindle Bearings LubricationOil Gun Feed Direction Gears To lubricate the feed direction gearsGrease Fittings Longitudinal LeadscrewJaw Chuck Bedways & SlidesLeadscrew End Play Adjustment Machine StorageTo prepare the lathe for storage To remove leadscrew end playTo adjust the saddle gib Gib AdjustmentSaddle Gib To adjust the drive belts Adjusting Drive BeltsCross Slide & Compound Rest Gibs Pulley Deflection Trou B Leshooti NG Trou B Leshooti NG Electrical Safety Instructions Wiring Diagram Color KEYElectrical Cabinet Wiring Diagram A12-30-10 To ON/OFFHeadstock DescriptionBed & Timing-Belt Bed & Timing-Belt Pulleys Parts List Saddle & Cross Slide Compound Rest & Tool Post Tool Post LeverApron Quill Electrical & End Cover 723 701 728 Labels Door Closed LabelPage Page Warranty #TS14279