Southbend SB1001 owner manual Faceplate, To mount a non-concentric workpiece to the faceplate

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For Machines Mfg. Since 8/11

O P E R A T I O N

Model SB1001 8KLathe

Faceplate

Refer to the Chuck Installation (Page 25) and Chuck Removal (Page 27) instructions to install or remove the faceplate.

The optional Model SB1469 cast-iron faceplate can be used for a wide range of operations, including machining non-concentric workpieces, straight turning between centers, off-center turning, and boring.

The tools needed for mounting a workpiece will vary depending on the type of setup you have.

Only machine a non-concentric workpiece at low speeds and clamp counter-weights to the faceplate to balance it. Machining a non- concentric workpiece at a high speed could cause it to be thrown from the spindle with deadly force at the operator or bystanders.

Use a minimum of THREE independent clamping devices to hold the workpiece onto the faceplate. Failure to properly secure a workpiece to the faceplate could cause it to be thrown from the lathe with deadly force at the operator or bystanders.

To mount a non-concentric workpiece to the faceplate:

1.DISCONNECT LATHE FROM POWER!

2.Place a sturdy piece of plywood under the spindle to protect the bed ways during the installation process.

3.Position the workpiece onto the faceplate and clamp it in place with a minimum of three independent clamping devices (see Figure 25 for an example).

Be sure to take into account the rotational and cutting forces that will be applied to the workpiece when clamping it to the faceplate. If necessary, use counter-weights to balance the assembly and use a dial indicator to make sure that the workpiece is properly positioned for your operation.

Non-Cylindrical

Workpiece

Clamp

Faceplate

Figure 25. Example photo of workpiece clamped in a

faceplate.

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Contents Variable Speed Lathe Manual Feedback UpdatesCustomer Service Scope of ManualTable of Contents Adjusting Drive Belts Foreword About This Machine8K Lathe Identification Basic Controls Components Master Power SwitchControl Panel Carriage components Carriage Tailstock#$ % 704040%2 140 +70 Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Lathe Safety Additional Chuck Safety Typical preparation process is as follows Required for SetupFor Cleaning & Assembly Preparation OverviewCircuit Requirements Power Supply RequirementsAvailability Full-Load Current RatingExtension Cords Grounding RequirementsInventory UnpackingBefore cleaning, gather the following Cleaning & ProtectingBasic steps for removing rust preventative Location Machine Base Work bench Leveling & MountingLeveling MountingLubricating Lathe Power ConnectionConnecting Power Disconnecting PowerTo test run your machine Test RunEngaged To perform the spindle break-in Recommended AdjustmentsFactory adjustments that should be verified Spindle Break-InOperation Overview To install the chuck Chuck InstallationCorrect Scroll Chuck Clamping Chuck RemovalTo remove the chuck Mounting Workpiece Jaw ChuckTo mount a non-concentric workpiece to the faceplate FaceplateTailstock Using QuillInstalling Tooling To install tooling in the tailstockTo align the tailstock to the spindle centerline Offsetting TailstockAligning Tailstock to Spindle Centerline To offset the tailstockLooking down from above Move tailstock toward Dead Centers CentersLive Centers To mount a center in the tailstock Mounting Center in SpindleMounting Center in Tailstock Removing Center from SpindleMounting Workpiece Between Centers Carriage & Slide LocksFour-Way Tool Post Installing ToolTo install a tool in the tool post Compound RestTop View Aligning Cutting Tool with Spindle CenterlineTo align the cutting tool with the tailstock CenterSpindle Speed Manual FeedTo Change the Drive Belt Position Selecting Spindle Speed RangeTools Needed Qty Pulley Deflection Power Feed Threading SetupSelecting Spindle Speed Timing Belts & PulleysSetting Power Feed Rate of 0.0041/rev Setting Power Feed RateSetting Thread Pitch of 12 TPI Setting Threading ControlsThread Dial 16 B16, 24, or 32 TPI Thread Dial Chart12, 20, or 28 TPI 10, 14, or 18 TPITo change the position of the feed direction gears Changing Feed DirectionSB1281-MT#2 High-Performance Live Center Set AccessoriesSB1470-Steady Rest for SB1001 SB1471-Follow Rest for SB1001 SB1391-D1-3 Back Plate SB1245-MT#2 Bull Nose CenterSB1354-South Bend Cast-Iron Workbench Legs, 1 Pair Daily, Before Operations Maintenance ScheduleDaily, After Operations OngoingSpindle Bearings LubricationOil Gun To lubricate the feed direction gears Feed Direction GearsLongitudinal Leadscrew Grease FittingsBedways & Slides Jaw ChuckTo remove leadscrew end play Leadscrew End Play AdjustmentMachine Storage To prepare the lathe for storageTo adjust the saddle gib Gib AdjustmentSaddle Gib To adjust the drive belts Adjusting Drive BeltsCross Slide & Compound Rest Gibs Pulley Deflection Trou B Leshooti NG Trou B Leshooti NG Wiring Diagram Color KEY Electrical Safety InstructionsA12-30-10 To ON/OFF Electrical Cabinet Wiring DiagramDescription HeadstockBed & Timing-Belt Bed & Timing-Belt Pulleys Parts List Saddle & Cross Slide Tool Post Lever Compound Rest & Tool PostApron Quill Electrical & End Cover 723 701 728 Door Closed Label LabelsPage Page Warranty #TS14279