Southbend SB1001 Maintenance Schedule, Daily, After Operations, Ongoing, Daily, Before Operations

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Model SB1001 8KLathe

M A I N T E N A N C E

For Machines Mfg. Since 8/11

Maintenance Schedule

Daily, After Operations

ss 4URN THE SPINDLE SWITCHITO THE /&& POSITION

!

Always disconnect machine from power before performing maintenance or serious personal injury may result.

depress the STOP button, and shut OFF the

master power switch (to prevent accidental

startup).

ss6ACUUMCLEAN ALL CHIPS AND SWARF FROMHBED slides, and benchtop or stand.

ss7IPE DOWN ALLOUNPAINTEDLOR MACHINEDA surfaces with an lightly-oiled rag.

Ongoing

To maintain a low risk of injury and proper machine operation, if you ever observe any of the items below, shut down the machine immediately and fix the problem before continuing operations.

ss ,OOSEOMOUNTING BOLTS ORIFASTENERS

ss7ORN RFRAYED FCRACKED OR DAMAGEDAWIRES ss %MERGENCYG34/0 BUTTON3NOT/WORKINGU

correctly or not requiring you to reset it before starting the machine again.

ss ,OOSE WORN ORWDAMAGED DRIVERBELTSAOR timing belts.

ss Damaged or malfunctioning components.

Daily, Before Operations

ssLubricate the spindle bearings (Page 49). ss ,UBRICATEIFEED DIRECTION GEARS Page 50). ss ,UBRICATEIGREASE lTTINGS Page 51).

ss Clean/lubricate the longitudinal leadscrew (Page 51).

ss ,UBRICATEIJAWTCHUCKPage 52).

ss #LEANLUBRICATEUTHERBEDWAYSTAND SLIDES

(Page 52).

ss #HECKECONDITIONOANDDTENSIONOOF DRIVE BELTS

(Page 55) and timing belts.

ss #HECKEFORKLOOSEOOR DAMAGED TIMINGBELT pulleys.

ss 4URN THE SPINDLE SPEED DIALDALLETHESWAYE counterclockwise (to prevent high-speed startup).

ss $ISENGAGENTHEAHALF NUT LEVER ONATHEFAPRONUTO prevent crashes upon startup).

ss %NSURE THE CARRIAGEELOCK ISRLOOSE

Annually

ss #HECKLEVELBEDWAY Page 19).

Cleaning & Protecting

Regular cleaning is one of the most important steps in taking care of this lathe. We recommend that the cleaning routine be planned into the workflow schedule, so that adequate time is set aside to do the job right.

Typically, the easiest way to clean swarf from the bedways and chip drawer is to use a wet/dry shop vacuum that is dedicated for this purpose. The small chips left over after vacuuming can be wiped up with a lightly-oiled rag. Avoid using compressed air to blow off chips, as it may drive them deeper into moving surfaces and could cause sharp chips to fly into your face or hands.

In addition to the ways, all other unpainted and machined surfaces should be wiped down daily to keep them rust-free and in top condition. This includes any surface that is vulnerable

to rust (especially any parts exposed to water soluble cutting fluid). Typically, a thin film of good quality way oil is all that is necessary for protection. (Refer to Accessories on Page 46 for an option from South Bend.)

The timing belts and pulleys should remain free from grease and grime. Clean the pulleys with mineral spirits when changing configurations, then allow them to dry. Wipe the timing belts with a clean, dry shop rag at the same time.

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Contents Variable Speed Lathe Scope of Manual UpdatesCustomer Service Manual FeedbackTable of Contents Adjusting Drive Belts 8K Lathe About This MachineForeword Identification Control Panel Master Power SwitchBasic Controls Components Carriage Tailstock Carriage components#$ % 704040%2 140 +70 Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Lathe Safety Additional Chuck Safety Preparation Overview Required for SetupFor Cleaning & Assembly Typical preparation process is as followsFull-Load Current Rating Power Supply RequirementsAvailability Circuit RequirementsGrounding Requirements Extension CordsUnpacking InventoryBasic steps for removing rust preventative Cleaning & ProtectingBefore cleaning, gather the following Location Mounting Leveling & MountingLeveling Machine Base Work benchDisconnecting Power Power ConnectionConnecting Power Lubricating LatheTest Run To test run your machineEngaged Spindle Break-In Recommended AdjustmentsFactory adjustments that should be verified To perform the spindle break-inOperation Overview Chuck Installation To install the chuckCorrect To remove the chuck Chuck RemovalScroll Chuck Clamping Jaw Chuck Mounting WorkpieceFaceplate To mount a non-concentric workpiece to the faceplateTo install tooling in the tailstock Using QuillInstalling Tooling TailstockTo offset the tailstock Offsetting TailstockAligning Tailstock to Spindle Centerline To align the tailstock to the spindle centerlineLooking down from above Move tailstock toward Live Centers CentersDead Centers Removing Center from Spindle Mounting Center in SpindleMounting Center in Tailstock To mount a center in the tailstockCarriage & Slide Locks Mounting Workpiece Between CentersCompound Rest Installing ToolTo install a tool in the tool post Four-Way Tool PostCenter Aligning Cutting Tool with Spindle CenterlineTo align the cutting tool with the tailstock Top ViewManual Feed Spindle SpeedTools Needed Qty Selecting Spindle Speed RangeTo Change the Drive Belt Position Timing Belts & Pulleys Power Feed Threading SetupSelecting Spindle Speed Pulley DeflectionSetting Power Feed Rate Setting Power Feed Rate of 0.0041/revSetting Threading Controls Setting Thread Pitch of 12 TPI16 B Thread Dial10, 14, or 18 TPI Thread Dial Chart12, 20, or 28 TPI 16, 24, or 32 TPIChanging Feed Direction To change the position of the feed direction gearsSB1470-Steady Rest for SB1001 SB1471-Follow Rest for SB1001 AccessoriesSB1281-MT#2 High-Performance Live Center Set SB1354-South Bend Cast-Iron Workbench Legs, 1 Pair SB1245-MT#2 Bull Nose CenterSB1391-D1-3 Back Plate Ongoing Maintenance ScheduleDaily, After Operations Daily, Before OperationsOil Gun LubricationSpindle Bearings Feed Direction Gears To lubricate the feed direction gearsGrease Fittings Longitudinal LeadscrewJaw Chuck Bedways & SlidesTo prepare the lathe for storage Leadscrew End Play AdjustmentMachine Storage To remove leadscrew end playSaddle Gib Gib AdjustmentTo adjust the saddle gib Cross Slide & Compound Rest Gibs Adjusting Drive BeltsTo adjust the drive belts Pulley Deflection Trou B Leshooti NG Trou B Leshooti NG Electrical Safety Instructions Wiring Diagram Color KEYElectrical Cabinet Wiring Diagram A12-30-10 To ON/OFFHeadstock DescriptionBed & Timing-Belt Bed & Timing-Belt Pulleys Parts List Saddle & Cross Slide Compound Rest & Tool Post Tool Post LeverApron Quill Electrical & End Cover 723 701 728 Labels Door Closed LabelPage Page Warranty #TS14279