Southbend SB1001 owner manual Trou B Leshooti NG

Page 60

Model SB1001 8KLathe

TROU B LESHOOTI NG

For Machines Mfg. Since 8/11

Symptom

Possible Cause

Possible Solution

Tapered tool

1.

Quill is not retracted all the way

1.

Turn the tailstock handwheel until it forces the

difficult to remove

 

back into the tailstock.

 

tapered tool out of quill.

from tailstock quill.

2.

Contaminants not removed from

2.

Clean the taper and bore and re-install tapered tool.

 

 

 

taper before inserting into quill.

 

 

 

 

 

 

 

 

 

 

 

 

Cross slide,

1.

Gibs are out of adjustment.

1.

Adjust gib screws (see Page 54).

compound, or

2.

Ways are loaded with grime or

2.

Clean the ways and re-lubricate.

carriage feed has

 

chips.

 

 

sloppy operation.

 

 

 

3.

Leadscrew mechanism worn or out

3.

Replace leadscrew and nut.

 

 

 

of adjustment.

 

 

 

 

 

 

 

 

 

 

 

 

Cross slide, or

1.

Dovetail slides loaded with

1.

Remove gibs, clean ways/dovetails, lubricate, and

compound rest ball

 

shavings, dust, or grime.

 

re-adjust gibs.

handle is hard to

2.

Gib screws are too tight.

2.

Loosen gib screws slightly (see Page 54).

move.

3.

Bedways are dry.

3.

Lubricate bedways (see Page 52).

 

 

 

 

 

 

 

 

 

 

 

Carriage will not

1.

Carriage lock is tight.

1.

Check to make sure the carriage lock is loose.

feed or is hard to

2.

Chips have loaded up on bedways.

2.

Frequently clean away chips that load up during

move.

 

 

 

turning operations.

 

3.

Bedways are dry and in need of

3.

Lubricate bedways and handles.

 

 

lubrication.

 

 

 

4.

Gibs are too tight.

4.

Loosen gib screw(s) slightly (see Page 54).

 

5.

Gears broken.

5.

Replace gears.

 

 

 

 

 

 

 

 

 

 

Cutting tool

1.

Tool holder not tight enough.

1.

Check for debris, clean, and retighten.

or machine

2.

Cutting tool sticks too far out of tool

2.

Re-install cutting tool so no more than 13 of the total

components vibrate

 

holder; lack of support.

 

length is sticking out of tool holder.

excessively during

 

 

3.

Gibs are out of adjustment.

3.

Adjust gib screws at affected component (see Page

cutting.

 

 

 

 

54)

 

4.

Dull cutting tool.

4.

Replace or resharpen cutting tool.

 

5.

Incorrect spindle speed or feed rate.

5.

Use the recommended spindle speed.

 

 

 

 

 

 

 

 

 

 

Workpiece is

1.

Spindle and tailstock centerlines

1.

Realign the tailstock to the headstock spindle bore

tapered.

 

are not properly aligned with each

 

centerline (see Page 31).

 

 

other.

 

 

 

 

 

 

 

 

 

 

 

 

Chuck jaws will

1.

Chuck needs lubrication.

1.

Remove jaws, then clean and lubricate all surfaces.

not move or do not

2.

Chips lodged in the jaws or scroll

2.

Remove jaws, clean and lubricate scroll plate, then

move easily.

 

plate.

 

replace jaws.

 

 

 

 

 

Gearbox change

1.

Gears not aligned inside headstock.

1.

Rotate spindle by hand with light pressure on the

levers will not shift

 

 

 

lever until gear falls into place.

into position.

 

 

 

 

-58-

Image 60
Contents Variable Speed Lathe Updates Customer ServiceScope of Manual Manual FeedbackTable of Contents Adjusting Drive Belts About This Machine Foreword8K Lathe Identification Master Power Switch Basic Controls ComponentsControl Panel Carriage Tailstock Carriage components#$ % 704040%2 140 +70 Basic Machine Safety Understanding Risks of MachineryF E T Y Additional Metal Lathe Safety Additional Chuck Safety Required for Setup For Cleaning & AssemblyPreparation Overview Typical preparation process is as followsPower Supply Requirements AvailabilityFull-Load Current Rating Circuit RequirementsGrounding Requirements Extension CordsUnpacking InventoryCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Leveling & Mounting LevelingMounting Machine Base Work benchPower Connection Connecting PowerDisconnecting Power Lubricating LatheTest Run To test run your machineEngaged Recommended Adjustments Factory adjustments that should be verifiedSpindle Break-In To perform the spindle break-inOperation Overview Chuck Installation To install the chuckCorrect Chuck Removal Scroll Chuck ClampingTo remove the chuck Jaw Chuck Mounting WorkpieceFaceplate To mount a non-concentric workpiece to the faceplateUsing Quill Installing ToolingTo install tooling in the tailstock TailstockOffsetting Tailstock Aligning Tailstock to Spindle CenterlineTo offset the tailstock To align the tailstock to the spindle centerlineLooking down from above Move tailstock toward Centers Dead CentersLive Centers Mounting Center in Spindle Mounting Center in TailstockRemoving Center from Spindle To mount a center in the tailstockCarriage & Slide Locks Mounting Workpiece Between CentersInstalling Tool To install a tool in the tool postCompound Rest Four-Way Tool PostAligning Cutting Tool with Spindle Centerline To align the cutting tool with the tailstockCenter Top ViewManual Feed Spindle SpeedSelecting Spindle Speed Range To Change the Drive Belt PositionTools Needed Qty Power Feed Threading Setup Selecting Spindle SpeedTiming Belts & Pulleys Pulley DeflectionSetting Power Feed Rate Setting Power Feed Rate of 0.0041/revSetting Threading Controls Setting Thread Pitch of 12 TPI16 B Thread DialThread Dial Chart 12, 20, or 28 TPI10, 14, or 18 TPI 16, 24, or 32 TPIChanging Feed Direction To change the position of the feed direction gearsAccessories SB1281-MT#2 High-Performance Live Center SetSB1470-Steady Rest for SB1001 SB1471-Follow Rest for SB1001 SB1245-MT#2 Bull Nose Center SB1391-D1-3 Back PlateSB1354-South Bend Cast-Iron Workbench Legs, 1 Pair Maintenance Schedule Daily, After OperationsOngoing Daily, Before OperationsLubrication Spindle BearingsOil Gun Feed Direction Gears To lubricate the feed direction gearsGrease Fittings Longitudinal LeadscrewJaw Chuck Bedways & SlidesLeadscrew End Play Adjustment Machine StorageTo prepare the lathe for storage To remove leadscrew end playGib Adjustment To adjust the saddle gibSaddle Gib Adjusting Drive Belts To adjust the drive beltsCross Slide & Compound Rest Gibs Pulley Deflection Trou B Leshooti NG Trou B Leshooti NG Electrical Safety Instructions Wiring Diagram Color KEYElectrical Cabinet Wiring Diagram A12-30-10 To ON/OFFHeadstock DescriptionBed & Timing-Belt Bed & Timing-Belt Pulleys Parts List Saddle & Cross Slide Compound Rest & Tool Post Tool Post LeverApron Quill Electrical & End Cover 723 701 728 Labels Door Closed LabelPage Page Warranty #TS14279