Carrier 50EY, 50EJ Cooling Capacity Staging Table CV Units with 2 Compressors, Stages Economizer

Page 42

CAPACITY CONTROL, COOLING Ð The cooling capac- ity staging tables are shown in Tables 18 and 19.

Table 18 Ð Cooling Capacity Staging Table

CV Units with 2 Compressors

STAGES

0

1

2

3

ECONOMIZER

 

 

 

 

Compressor 1

Off

Off

On

On

Compressor 2

Off

Off

Off

On

 

 

 

 

 

NOTE: On CV units that require additional unloading, add suction pres- sure unloaders on Compressor 1 only.

Table 19 Ð Cooling Capacity Staging Table

VAV Units with 2 Compressors

and 2 Unloaders*

STAGES

0

1

2

3

4

5

6

Compressor 1

Off

On

On

On

On

On

On

Unloader 1

Off

On

On

Off

On

On

Off

Unloader 2

Off

On

Off

Off

On

Off

Off

Compressor 2

Off

Off

Off

Off

On

On

On

 

 

 

 

 

 

 

 

*40 ton units have only 1 unloader.

FIELD TEST Ð The ®eld test program is initiated by mov- ing up DIP switch no. 4 to the OPEN position. The outdoor- air damper will close. The control allows 90 seconds for the damper to close in case it was in the full open position. Next, the indoor-fan contactor will be energized, and the outside- air damper will begin to open to its default value of 20% and stay at that position for a short period of time. The outdoor- air damper will then open to its full open position and stay at that position for a short period of time. The outdoor-air damper will then close.

If the unit is equipped with power exhaust, stage 1 will be energized for 5 seconds. If the unit is con®gured for stage 2 of power exhaust, stage 2 will be energized for 5 seconds after the ®rst stage is deenergized.

The ®rst stage of heat will be energized for 30 seconds, after which the second stage heat will be energized for an additional 30 seconds. Heat is then deenergized.

The last step is the Cooling mode. Outdoor-fan contactor no. 1 is energized. This is followed by each stage of cooling energized with a 10-second delay between stages. After this is complete, outdoor-fan contactor no. 2 is energized for 10 seconds.

The compressors will now deenergize, followed by the outdoor-fan contactors and indoor-fan contactors.

The ®eld test is then complete.

TIME GUARD CIRCUIT Ð The Time Guard function (built into the rooftop's control module board) maintains a mini- mum off time of 5 minutes and a minimum on time of 10 seconds.

CRANKCASE HEATER Ð The unit main power supply must remain on to provide crankcase heater operation. The crank- case heater in each compressor keeps oil free of refrigerant while compressor is off.

HEAD PRESSURE CONTROL Ð Each unit has a fan cy- cling, outdoor thermostat to shut off outdoor-fan motor(s) at 55 F (one outdoor-fan motor on 024-034 units and 2 outdoor- fan motors on 038-048 units). The head pressure control per- mits the unit to operate with correct condensing temperatures down to 35 F outdoor-air temperature.

MOTORMASTER III DEVICE Ð The Motormaster III Solid-State Head Pressure Control is a ®eld-installed acces- sory, fan speed control device actuated by a temperature sen- sor. The Motormaster III device is speci®cally designed for use on Carrier equipment and controls the outdoor-fan mo- tor speed in response to the saturated condensing tempera- ture. For outdoor temperatures down to −20 F, the Motor- master III device maintains condensing temperature at 100 F.

SERVICE

Before performing service or maintenance operations on unit, turn off main power switch to unit. Turn off ac- cessory heater power switch if applicable. Electrical shock could cause personal injury.

Service Access Ð All unit components can be reached through clearly labelled hinged access doors. These doors are not equipped with tiebacks, so if heavy duty servicing is needed, either remove them or prop them open to prevent accidental closure.

Each door is held closed with 3 latches. The latches are secured to the unit with a single 1¤4-in. - 20 x 1¤2-in. long bolt. See Fig. 37.

To open, loosen the latch bolt using a 7¤16-in. wrench. Pivot the latch so it is not in contact with the door. Open the door. To shut, reverse the above procedure.

NOTE: Disassembly of the top cover may be required under special service circumstances. It is very important that the orientation and position of the top cover be marked on the unit prior to disassembly. This will allow proper replace- ment of the top cover onto the unit and prevent rainwater from leaking into the unit.

IMPORTANT: After servicing is completed, make sure door is closed and relatched properly, and that the latches are tight. Failure to do so can result in water leakage into the evaporator section of the unit.

Fig. 37 Ð Door Latch

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Contents Installation, Start-Up Service Instructions Unit Leveling Tolerances Dimensions Roof Curb SizesRoof Curb Sizes Base Unit Dimensions, 50EJ/EK024-034 Unit Size Operating Corner Weight 50EJ/EKBase Unit Dimensions, 50EJ038-048 and 50EK044 Unit Size Operating Corner WeightBase Unit Dimensions, 50EW/EY024-034 Unit Size Operating Corner Weight 50EW/EYBase Unit Dimensions, 50EW038-048 and 50EY044 WeightModel Weight 50EJ/EK/EW/EY Rigging LabelPhysical Data Unit 50EJ,EK,EW,EY4282 4508 4795 Make Unit Duct Connections Evaporator Fan Motor DataSAT Field Control Remote Start/Stop CCN COMSIO Field Power Wiring Connections Make Electrical ConnectionsPage Electrical Data Ð 50EJ,EK,EW,EY024-048 FLA LRA MCA MOCP²24.2 187 254 57.1 266 39.1 228 46.2 225/200 82.4 100 12.6 23.6 95.0 110 43.3 86.6 104.1 187 254 69.2 345 59.4 187 254 82.1 446 69.2 345 74.8 Control Box Diagram Sizes Make Outdoor-Air Inlet Adjustments CCN Connection Approved Shielded CablesColor Code Recommendations Adding Seal Strip to Top of Hood Sides Adding Seal Strip to Hood Top Mounting Flange Attaching Seal Strip To Filter Cover Barometric Relief Damper and Power Exhaust Mounting Details Pressure Transducer Locations Ð Motormaster III Sensor Location VFD Set Point Pressure Voltage VFDSET Point Direct Digital Controls DIP Switch Congura Potentiometer Signal LevelsPower Exhaust Default Set Points Closed Setting OpenSetting POSSequence of Operation Fan Performance, 50EJ/EK024-034 Ð Vertical Discharge Units Airflow16,000 Fan Performance, 50EJ048 Ð Vertical Discharge Units Air Quantity LimitsCFM CV Motor Limitations User Dened Set PointsPage Heat Interlock Relay Wiring Cooling Capacity Staging Table CV Units with 2 Compressors Stages EconomizerStages Evaporator Fan Service and Replacement LubricationManufacturer Lubricant Belt Tension Adjustment Ð To adjust belt tension Condenser-Fan AdjustmentEvaporator-Fan Motor Replacement Cooling Charging Chart Sizes Troubleshooting Typical Refrigerant Circuiting 50EJ,EK,EW,EY038,044 Typical Refrigerant Circuiting 50EJ,EW048 Control Board LED Alarms LED Error Description Troubleshooting Blinks Code CommentsDIP I/O Channel Designations Base Module Ð CVBase Module Ð VAV I/O Channel Designations Expansion Module Ð CV and VAV IAQPage Page Packaged Service Training START-UP Checklist START-UP Checklist General