Carrier 50EJ, 50EW, 50EY, 50EK installation instructions

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A 31¤2-in. NPT coupling for ®eld power wiring and a 3¤4-in. NPT coupling for 24-v control wiring are provided in basepan. In the side post, there are two 21¤2-in. (024-034) or 3-in. (038-048) knockouts for the ®eld power wiring. See Fig. 3-6. If control wiring is to be brought in through the side of unit, a 7¤8-in. diameter hole is provided in the con- denser side post next to the control box.

If disconnect box is mounted to corner post, be careful not to drill any screws into the condenser coil.

Routing Through Bottom of Unit Ð If wiring is brought in through bottom of unit, use ®eld-supplied watertight conduit to run power wiring from basepan out through bottom 31¤2-in. hole to the disconnect box and back into unit to the main control box.

Use strain relief going into control box through 21¤2-in. diameter hole provided. After wires are in unit control box, connect to power terminal block (see Power Wiring section on this page 15).

Low-voltage wiring must be run in watertight conduit from the basepan to control box and through 7¤8-in. diameter hole provided in bottom of unit control box. Field-supplied strain relief must be used going into the box. After wiring is in control box, make connections to proper terminals on ter- minal blocks (see Field Control Wiring section on this page).

Install conduit connector in unit basepan or side panel open- ings provided. Route power and ground lines through con- nector to connections in unit control box as shown on unit wiring diagram and Fig. 13.

Routing Through Side of Unit Ð Route power wiring in ®eld-supplied watertight conduit into unit through 21¤2- or 3-in. hole. Strain relief (®eld supplied) must be used in hole. See Fig. 13.

Use ®eld-supplied strain relief going into control box through 21¤2- or 3-in. diameter hole provided. After wires are in unit control box, connect to power terminal block (see Power Wir- ing section on page 15).

Bring low-voltage control wiring through factory-drilled 7¤8-in. diameter hole in condenser side post. Use strain relief going into 7¤8-in. diameter hole in bottom of unit control box.

After wiring is in control box, make connection to proper terminals on terminal blocks (see Field Control Wiring sec- tion on this page).

IMPORTANT: THE VAV (variable air volume) units incorporate VFD (variable frequency drives) which gen- erate, use, and can radiate radio frequency energy. If units are not installed and used in accordance with these instructions, they may cause radio interference. They have been tested and found to comply with limits of a Class A computing device as de®ned by FCC (Federal Communications Commission) regulations, Subpart J of Part 15, which are designed to provide reasonable protection against such interference when operated in a commercial environment.

The unit must be electrically grounded in accordance with local codes and NEC ANSI/NFPA 70 (National Fire Protection Association).

Operating voltage to compressor must be within voltage range indicated on unit nameplate. On 3-phase units, volt- ages between phases must be balanced within 2% and the current must be balanced within 10%.

Use the formula in Table 4 to determine the percentage of voltage imbalance.

IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric utility com- pany immediately.

Unit failure as a result of operation on improper line volt- age or excessive phase imbalance constitutes abuse and may cause damage to electrical components.

On 208/230-v units, transformer no. 1 is wired for 230-v. If 208/230-v unit is to be run with 208-v power supply, the transformer must be rewired as follows:

1.Remove cap from red (208-v) wire.

2.Remove cap from spliced orange (230-v) wire. Discon- nect orange wire from black unit power wire.

3.Cap orange wire.

4.Splice red wire and black unit power wire. Cap wires.

IMPORTANT: Be certain unused wires are capped. Failure to do so may damage the transformers.

FIELD CONTROL WIRING Ð Install either a Carrier- approved accessory thermostat or a CCN (Carrier Comfort Network) compatible temperature sensor. Thermostats are used on CV (constant volume) units only. Control box diagrams are shown in Fig. 14 and 15.

Thermostat Wiring (CV Only) Ð Install a Carrier-approved accessory thermostat assembly (per current price pages) ac- cording to the installation instructions included with the ac- cessory or these instructions. Locate thermostat assembly on a solid wall in the conditioned space to sense average temperature.

Route thermostat cable or equivalent single leads of col- ored wire from subbase terminals to low-voltage connec- tions as shown on unit label wiring diagram and in Fig. 16.

NOTE: For wire runs up to 50 ft, use no. 18 AWG (Ameri- can Wire Gage) insulated wire (35 C minimum). For 50 to 75 ft, use no. 16 AWG insulated wire (35 C minimum). For over 75 ft, use no. 14 AWG insulated wire (35 C minimum). All wire larger than no. 18 AWG cannot be directly con- nected to the thermostat and will require a junction box and splice at the thermostat.

Set heat anticipators settings to 0.1 for all voltages. Set- tings may be changed slightly to provide a greater degree of comfort for a particular installation.

Sensor Wiring (CV or VAV) Ð The temperature sensor is wired into the unit control board. See Fig. 17.

The unit is controlled with a T55, T56 (CV only), or T57 zone sensor. Terminal TH on the sensor is connected to T1 of the base module board. Terminal COM on the sensor is connected to T2 on the base module board. If a T56 set point override sensor is used, the override connection SW on the sensor is connected to T3 on the base module board.

VAV units using Version 1.0 of the unit control software may operate without a space temperature sensor during oc- cupied schedules, but unit will not provide unoccupied heat- ing or cooling.

VAV Units Ð VAV units require a ®eld-supplied heat inter- lock relay (HIR) to drive the air terminal wide open when in heat mode. The HIR part number is HN61KK041.

Remote Field Control (Units Running Version 1.0 of Unit Control Software) Ð A switch closure across terminals R

and Y1 on TB-3 will initiate the Occupied mode. This can be done manually as well as through a ®eld-supplied timeclock.

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Contents Installation, Start-Up Service Instructions Unit Leveling Tolerances Dimensions Roof Curb SizesRoof Curb Sizes Base Unit Dimensions, 50EJ/EK024-034 Unit Size Operating Corner Weight 50EJ/EKBase Unit Dimensions, 50EJ038-048 and 50EK044 Unit Size Operating Corner WeightBase Unit Dimensions, 50EW/EY024-034 Unit Size Operating Corner Weight 50EW/EYBase Unit Dimensions, 50EW038-048 and 50EY044 WeightModel Weight 50EJ/EK/EW/EY Rigging LabelPhysical Data Unit 50EJ,EK,EW,EY4282 4508 4795 Make Unit Duct Connections Evaporator Fan Motor DataSAT Field Control Remote Start/Stop COM CCNSIO Field Power Wiring Connections Make Electrical ConnectionsPage Electrical Data Ð 50EJ,EK,EW,EY024-048 FLA LRA MCA MOCP²24.2 187 254 57.1 266 39.1 228 46.2 225/200 82.4 100 12.6 23.6 95.0 110 43.3 86.6 104.1 187 254 69.2 345 59.4 187 254 82.1 446 69.2 345 74.8 Control Box Diagram Sizes CCN Connection Approved Shielded Cables Make Outdoor-Air Inlet AdjustmentsColor Code Recommendations Adding Seal Strip to Top of Hood Sides Adding Seal Strip to Hood Top Mounting Flange Attaching Seal Strip To Filter Cover Barometric Relief Damper and Power Exhaust Mounting Details Pressure Transducer Locations Ð Motormaster III Sensor Location Pressure Voltage VFD VFD Set PointSET Point Potentiometer Signal Levels Direct Digital Controls DIP Switch ConguraPower Exhaust Default Set Points Setting Open SettingClosed POSSequence of Operation Fan Performance, 50EJ/EK024-034 Ð Vertical Discharge Units Airflow16,000 Air Quantity Limits Fan Performance, 50EJ048 Ð Vertical Discharge UnitsCFM CV Motor Limitations User Dened Set PointsPage Heat Interlock Relay Wiring Stages Economizer Cooling Capacity Staging Table CV Units with 2 CompressorsStages Lubrication Evaporator Fan Service and ReplacementManufacturer Lubricant Condenser-Fan Adjustment Belt Tension Adjustment Ð To adjust belt tensionEvaporator-Fan Motor Replacement Cooling Charging Chart Sizes Troubleshooting Typical Refrigerant Circuiting 50EJ,EK,EW,EY038,044 Typical Refrigerant Circuiting 50EJ,EW048 LED Error Description Troubleshooting Blinks Code Comments Control Board LED AlarmsDIP Base Module Ð CV I/O Channel DesignationsBase Module Ð VAV I/O Channel Designations Expansion Module Ð CV and VAV IAQPage Page Packaged Service Training START-UP Checklist START-UP Checklist General