Carrier 50EK, 50EJ, 50EW, 50EY installation instructions Sequence of Operation

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DIP switch con®gurations for Version 1.0 of the Unit Con- trol Software are as follows:

·DIP switch 1 con®gures the unit to operate as a variable air volume (VAV) or constant volume (CV) unit

·DIP switch 2 con®gures what type of sensors or thermo- stats are used with the unit

·DIP switch 3 con®gures the DDC for use with the elec- tronic expansion board

·DIP switch 4 is used to ®eld test the unit

·DIP switch 5 con®gures the unit to use constant volume or

modulated power exhaust

· DIP switch 6 con®gures the Time Guard override and the minimum damper position

·DIP switch 7 con®gures the unit for gas heat or electric heat

·DIP switch 8 is used to factory test the unit

The DIP switch con®gurations for Version 2.0 of the unit control software are as follows:

·DIP switch 1 con®gures the unit to operate as a VAV or CV unit

·DIP switch 2 con®gures the unit to use a space sensor (VAV units) or a thermostat (CV units)

·DIP switch 3 con®gures the DDC for use with an elec- tronic expansion board

·DIP switch 4 is used to ®eld test the unit

·DIP switch 5 is used to enable occupied heating (VAV units) or specify the type of power exhaust (CV units)

·DIP switch 6 con®gures the Time Guard override and, when used with the ®eld test function, sets the minimum damper position

·DIP switch 7 con®gures the unit for gas heat or electric heat

·DIP switch 8 con®gures the unit for heat pump or air con- ditioner operation

Crankcase Heater(s) Ð Heater(s) is energized as long as there is power to the unit, except when the compressors are operating.

IMPORTANT: Unit power must be on for 24 hours prior to start-up. Otherwise, damage to compressor may result.

Evaporator Fan Ð Fan belt and ®xed pulleys are factory- installed. See Tables 12-14 for Fan Performance Data. See Table 15 for Air Quantity Limits. See Table 16 for Motor Limitation data. Be sure that fans rotate in the proper di- rection. Static pressure drop for power exhaust, barometric relief damper, and electric heat is negligible. To alter fan per- formance, see Evaporator Fan Performance Adjustment sec- tion on page 43.

Condenser Fans and Motors Ð Fans and motors are factory set. Refer to Condenser-Fan Adjustment section (page 44) as required.

Return-Air Filters Ð Check that correct ®lters are in- stalled in ®lter tracks. See Table 1. Do not operate unit with- out return-air ®lters.

Filter Replacement Ð To replace ®lters, open ®lter access door (marked with label). Remove inner access panel. Remove plastic ®lter retainer in between ®lter tracks by slid- ing and pulling outward. Remove ®rst ®lter by sliding it out of the opening in ®lter track. Locate ®lter removal tool, which is shipped next to the return air dampers. Use the ®lter re- moval tool to remove the remaining ®lters.

Outdoor-Air Inlet Screens Ð Outdoor-air inlet screens must be in place before operating unit.

Economizer Adjustment Ð Remove ®lter access panel. Check that outdoor-air damper is closed and return-air damper is open.

Economizer operation and adjustment is described in Se- quence of Operation and Make Outdoor Air Inlet Adjust- ments sections (this page and page 25), respectively.

Sequence of Operation

NOTE: Unit is shipped with default values that can be changed through Service Tool or CCN software.

COOLING, CONSTANT VOLUME (CV) UNITS Ð On power up, the control module will activate the initialization software. The initialization software reads DIP switch no. 1 position to determine CV or VAV operation. Next, DIP switch no. 2 is read to determine if the control is TSTAT or sensor type operation. The initialization sequence: clears all alarms and alerts; re-maps the input/output database for CV opera- tion; sets maximum heat stages to 2; and sets maximum cool stages to 3. The control module reads DIP switch no. 3 and determines if the unit will use expansion mode operation.

The TSTAT function performs a thermostat based control by monitoring Y1, Y2, W1, W2 and G inputs. These func- tions control stages: cool1, cool2, heat1, heat2, and the in- door fan respectively. If the TSTAT function is not selected, the control module determines the occupancy state based on the system time schedules or with remote occupied/unoccupied input. If Temperature Compensated Start is active, the unit will be controlled as in the Occupied mode. User de®ned set points are shown in Table 17.

Occupied or unoccupied comfort set points must be se- lected. Use of the space temperature offset input can also be con®gured. The control module will set appropriate operat- ing mode and fan control. The control module will turn on indoor fan if in Occupied mode or if the unit is in Unoccu- pied mode and the space temperature is outside of the un- occupied comfort set points (Unoccupied Heat or Unoccu- pied Cool). The control module will then monitor space temperature against comfort set points and control heating or cooling stages as required. If the system is in the Occu- pied mode, the economizer will operate as required. If the system is in Unoccupied mode, the system will perform night time free cool and IAQ (indoor air quality) pre-occupancy purge as required (when functions are enabled via software). Whenever the DX (direct expansion) cooling is requested, the outdoor fan will operate.

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Contents Installation, Start-Up Service Instructions Roof Curb Sizes Unit Leveling Tolerances DimensionsRoof Curb Sizes Unit Size Operating Corner Weight 50EJ/EK Base Unit Dimensions, 50EJ/EK024-034Unit Size Operating Corner Weight Base Unit Dimensions, 50EJ038-048 and 50EK044Unit Size Operating Corner Weight 50EW/EY Base Unit Dimensions, 50EW/EY024-034Weight Base Unit Dimensions, 50EW038-048 and 50EY044Rigging Label Model Weight 50EJ/EK/EW/EYUnit 50EJ,EK,EW,EY Physical Data4282 4508 4795 Evaporator Fan Motor Data Make Unit Duct ConnectionsSAT Field Control Remote Start/Stop SIO CCNCOM Make Electrical Connections Field Power Wiring ConnectionsPage FLA LRA MCA MOCP² Electrical Data Ð 50EJ,EK,EW,EY024-04824.2 187 254 57.1 266 39.1 228 46.2 225/200 82.4 100 12.6 23.6 95.0 110 43.3 86.6 104.1 187 254 69.2 345 59.4 187 254 82.1 446 69.2 345 74.8 Control Box Diagram Sizes Color Code Recommendations Make Outdoor-Air Inlet AdjustmentsCCN Connection Approved Shielded Cables Adding Seal Strip to Top of Hood Sides Adding Seal Strip to Hood Top Mounting Flange Attaching Seal Strip To Filter Cover Barometric Relief Damper and Power Exhaust Mounting Details Pressure Transducer Locations Ð Motormaster III Sensor Location SET Point VFD Set PointPressure Voltage VFD Power Exhaust Default Set Points Direct Digital Controls DIP Switch ConguraPotentiometer Signal Levels POS Setting OpenSetting ClosedSequence of Operation Airflow Fan Performance, 50EJ/EK024-034 Ð Vertical Discharge Units16,000 CFM CV Fan Performance, 50EJ048 Ð Vertical Discharge UnitsAir Quantity Limits User Dened Set Points Motor LimitationsPage Heat Interlock Relay Wiring Stages Cooling Capacity Staging Table CV Units with 2 CompressorsStages Economizer Manufacturer Lubricant Evaporator Fan Service and ReplacementLubrication Evaporator-Fan Motor Replacement Belt Tension Adjustment Ð To adjust belt tensionCondenser-Fan Adjustment Cooling Charging Chart Sizes Troubleshooting Typical Refrigerant Circuiting 50EJ,EK,EW,EY038,044 Typical Refrigerant Circuiting 50EJ,EW048 DIP Control Board LED AlarmsLED Error Description Troubleshooting Blinks Code Comments Base Module Ð VAV I/O Channel DesignationsBase Module Ð CV IAQ I/O Channel Designations Expansion Module Ð CV and VAVPage Page Packaged Service Training START-UP Checklist General START-UP Checklist