Carrier 48HJD005-007 Service, Lubrication, Cleaning Condenser Coil - Propping Up Top Panel

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SERVICE

SERVICE

When servicing unit, shut off all electrical power to unit to avoid shock hazard or injury from rotating parts.

Cleaning — Inspect unit interior at the beginning of heat- ing and cooling season and as operating conditions require.

EVAPORATOR COIL

1.Turn unit power off, tag disconnect. Remove evaporator coil access panel.

2.If economizer or two-position damper is installed, re- move economizer by disconnecting Molex plug and re- moving mounting screws. Refer to accessory economizer installation instructions or Optional Economizer sections on pages 12 and 15 for additional information.

3.Slide filters out of unit.

4.Clean coil using a commercial coil cleaner or dishwasher detergent in a pressurized spray canister. Wash both sides of coil and flush with clean water. For best results, back-flush toward return-air section to remove foreign material. Flush condensate pan after completion.

5.Reinstall economizer and filters.

6.Reconnect wiring.

7.Replace access panels.

CONDENSER COIL — Inspect coil monthly. Clean con- denser coil annually, and as required by location and outdoor air conditions.

One-Row Coil — Wash coil with commercial coil cleaner. It is not necessary to remove top panel.

2-Row Coils

Clean coil as follows:

1.Turn off unit power, tag disconnecct.

2.Remove top panel screws on condenser end of unit.

3.Remove condenser coil corner post. See Fig. 40. To hold top panel open, place coil corner post between top panel and center post. See Fig. 41.

4.Remove screws securing coil to compressor plate and compressor access panel.

5.Remove fastener holding coil sections together at return end of condenser coil. Carefully separate the outer coil section 3 to 4 in. from the inner coil section. See Fig. 42.

6.Use a water hose or other suitable equipment to flush down between the 2 coil sections to remove dirt and de- bris. Clean the outer surfaces with a stiff brush in the nor- mal manner.

7.Secure inner and outer coil rows together with a field- supplied fastener.

8.Reposition the outer coil section and remove the coil cor- ner post from between the top panel and center post. Re- install the coil corner post and replace all screws.

CONDENSATE DRAIN — Check and clean each year at start of cooling season. In winter, keep drain dry or protect against freeze-up.

FILTERS — Clean or replace at start of each heating and cool- ing season, or more often if operating conditions require it. Re- placement filters must be same dimensions as original filters.

OUTDOOR-AIR INLET SCREENS — Clean screen with steam or hot water and a mild detergent. Do not use disposable filters in place of screen.

Lubrication

COMPRESSORS — Each compressor is charged with correct amount of oil at the factory.

FAN MOTOR BEARINGS — Fan motor bearings are of the permanently lubricated type. No further lubrication is required. No lubrication of condenser- or evaporator-fan motors is required.

Fig. 40 — Cleaning Condenser Coil

Fig. 41 — Propping Up Top Panel

Fig. 42 — Separating Coil Sections

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Contents SAFETY CONSIDERATIONS CONTENTSINSTALLATION Step 1 - Provide Unit Support1′-4″ Fig. 1 - Roof Curb DetailsFig. 3 - Condensate Drain Pan Fig. 2 - Unit Leveling TolerancesStep 7 - Make Electrical Connections Table 1 - Physical Data Table 1 - Physical Data cont Fig. 5 - Base Unit Dimensions - 48HJ004-007 1/2″3/4″ Fig. 7 - Gas Piping Guide With Accessory Step 8 - Adjust Factory-Installed OptionsThru-the-Curb Service Connections Fig. 6 - Flue Hood DetailsFig. 8 - Power Wiring Connections Fig. 10 - Field Control Wiring RacewayFig. 9 - Low-Voltage Connections With or Without Economizer Never operate a motor where a phase imbalance in supply volt age is greater than 2%. Use the following formula to determinethe percent of voltage imbalance Table 2C - 48HJ High-Static Motor Units Without Electrical Convenience Outlet 208/230-V Unit Shown Fig. 11 - Accessory Field-Installed HumidistatFig. 15 - Durablade Economizer Installed in Unit Fig. 13 - Typical Access Panel LocationsFig. 16 - Horizontal Durablade Economizer Installation Fig. 14 - Outdoor-Air Hood DetailsFig. 19A - Durablade Economizer Damper Minimum Position Setting Wiring HarnessFig. 19B - Durablade Economizer Minimum Position Damper Setting Fig. 20 - Outdoor-Air Thermostat Enthalpy Control InstallationFig. 24 - Typical Access Panel Locations Relief Damper CharacteristicsFig. 25 - Exhaust Air Hood Assembly Fig. 22 - Durablade Economizer BarometricFig. 26 - Outdoor-Air Hood Assembly Fig. 28 - Rear EconoMi$er Flange InstallationFig. 27 - Completed Hood Assembly Fig. 29 - EconoMi$er InstalledFig. 33 - Typical Access Panel Locations Fig. 31 - EconoMi$er Sensor WiringFig. 32 - Wiring Diagram for Power Exhaust System POWER EXHAUST SYSTEM HIGH VOLTAGETable 4 - Default Potentiometer Settings Fig. 34 - Supply-Air Sensor PlacementFig. 35 - EconoMi$er Control Adjustment Potentiometers Factory SettingsStep 9 - Adjust Evaporator-Fan Speed - Ad Fig. 38 - Evaporator-Fan Pulley AdjustmentFig. 37 - Belt-Drive Motor Mounting Table 5A - 48HJ Fan Rpm at Motor Pulley Setting With Standard Motor Table 6 - Evaporator-Fan Motor Data - Standard MotorTable 7 - Evaporator-Fan Motor Data - High-Static Motors Table 8 - Motor Nominal Horsepower Table 9 - Outdoor Sound Power Total UnitBels Table 12 - 48HJ005 Fan Performance - Vertical Discharge Units With Standard Motor 3-Phase Units Single-Phase UnitsTable 16 - 48HJ007 Fan Performance - Vertical Discharge Units With Standard Motor Table 18 - 48HJ004 Fan Performance - Horizontal Discharge Units With Standard Motor Table 20 - 48HJ005 Fan Performance - Horizontal Discharge Units With Standard Motor 3-Phase Units Table 26 - Economizer Static Pressure Drop in. wg FIOP - Factory-Installed OptionTable 27 - FIOP MoistureMiser Dehumidification Package Static Pressure Drop in. wgSTART-UP PRE-START-UPHeating Operating SequenceTable 28 - Altitude Compensation When the supply-air temperature falls between 57 F and Fig. 39 - MoistureMiser Option Operation Lubrication SERVICEFig. 40 - Cleaning Condenser Coil Fig. 41 - Propping Up Top Panel Fig. 42 - Separating Coil SectionsFig. 43 - Condenser-Fan Adjustment Fig. 44 - Cooling Charging Chart Standard 48HJ004Fig. 45 - Cooling Charging Chart Standard 48HJ005 Fig. 47 - Cooling Charging Chart Standard 48HJ007 Fig. 46 - Cooling Charging Chart Standard 48HJ006Fig. 48 - Cooling Charging Chart, 48HJ004 with Optional MoistureMiser Dehumidification Package Fig. 52 - Burner Section Details Fig. 53 - Burner Tray Details Table 29 - LED Error Code DescriptionLOW HEAT 48HJE004, 48HJD005-007 - 72,000 BTUH INPUT Fig. 54 - Spark Gap AdjustmentMEDIUM AND HIGH HEAT 48HJE005-007, 48HJF004 - 115,000 BTUH INPUT 48HJF005-007 - 150,000 BTUH INPUTTable 30 - LED Error Code Service Analysis TROUBLESHOOTINGTable 32 - Durablade Economizer Service Analysis Table 31 - Heating Service AnalysisTable 34 - EconoMi$er Troubleshooting Table 33 - EconoMi$er Flash Code IdentificationCritical Table 35 - MoistureMiser Dehumidification Subcooler Service Analysis Compressor operates continuously Table 36 - Cooling Service Analysis208/230 3-Phase Unit Shown Fig. 55 - Typical Wiring Schematic and Component ArrangementNOTES FOR FIG LEGEND AND NOTES FOR FIGReplaces 48HJ-17SI Page I. PRELIMINARY INFORMATION START-UP CHECKLIST Remove and Store in Job FileII. PRE-START-UP insert checkmark in box as each item is completed III. START-UP
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