Carrier 48HJD005-007 specifications Make Electrical Connections

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Step 7 — Make Electrical Connections

NOTES:

1.

Place unit on curb as close as possible to the duct end.

2.

Dimension in ( ) is in millimeters.

3.Hook rigging shackles through holes in base rail as shown in detail ‘‘A.’’ Holes in base rails are centered around the unit cen- ter of gravity. Use wooden top skid when rigging to prevent rig- ging straps from damaging unit.

4.Weights include base unit without economizer. See Table 1 for unit operating weights with accessory economizer.

All panels must be in place when rigging.

UNIT

MAX

“A”

“B”

“C”

WEIGHT

48HJ

 

 

 

 

 

 

lb

kg

in.

mm

in.

mm

in.

mm

 

004

530

240

73.69

1872

35.50

902

33.31

847

005

540

245

73.69

1872

35.50

902

33.31

847

006

560

254

73.69

1872

35.50

902

33.31

847

007

615

279

73.69

1872

35.50

902

33.31

847

Fig. 4 — Rigging Details

Step 5 — Install Flue Hood — Flue hood is shipped screwed to the burner compartment access panel. Remove from shipping location and, using screws provided, install flue hood in location shown in Fig. 5 and 6.

For units being installed in California Air Quality Manage- ment Districts which require NOx emissions of 40 nanograms/ joule or less, kit CRLOWNOX001A00 must be installed.

Step 6 — Install Gas Piping — Unit is equipped for use with type of gas shown on nameplate. Refer to local building codes, or in the absence of local codes, to ANSI Z223.1-1984 and addendum Z223.1A-1987 entitled National Fuel Gas Code. In Canada, installation must be in accordance with the CAN1.B149.1 and CAN1.B149.2 instal- lation codes for gas burning appliances.

For natural gas applications, gas pressure at unit gas con- nection must not be less than 4 in. wg or greater than 13 in. wg while the unit is operating. On 48HJ005-007 high-heat units, the gas pressure at unit gas connection must not be less than 5 in. wg or greater than 13 in. wg while the unit is operating. For propane applications, the gas pressure must not be less than 5 in. wg or greater than 13 in. wg at the unit connection.

Size gas supply piping for 0.5 in. wg maximum pressure drop. Do not use supply pipe smaller than unit gas connection.

Support gas piping as shown in the table in Fig. 7. For ex- ample, a 3/4-in. gas pipe must have one field-fabricated support beam every 8 ft. Therefore, an 18-ft long gas pipe would have a minimum of 3 support beams, and a 48-ft long pipe would have a minimum of 6 support beams.

See Fig. 7 for typical pipe guide and locations of external manual gas shutoff valve.

Step 7 — Make Electrical Connections

Unit cabinet must have an uninterrupted, unbroken electri- cal ground to minimize the possibility of personal injury if an electrical fault should occur. This ground may consist of electrical wire connected to unit ground lug in control com- partment, or conduit approved for electrical ground when installed in accordance with NEC (National Electrical Code), ANSI/NFPA (National Fire Protection Associa- tion), latest edition, and local electrical codes. Do not use gas piping as an electrical ground. Failure to follow this warning could result in the installer being liable for per- sonal injury of others.

FIELD POWER SUPPLY — All units except 208/230-v units are factory wired for the voltage shown on the nameplate. If the 208/230-v unit is to be connected to a 208-v power sup- ply, the transformer must be rewired by moving the black wire from the 230-v terminal on the transformer and connecting it to the 200-v terminal from the transformer.

Refer to unit label diagram for additional information. Pigtails are provided for field service. Use factory-supplied splices or UL (Underwriters’ Laboratories) approved copper connector.

When installing units, provide a disconnect per NEC.

All field wiring must comply with NEC and local requirements.

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Contents CONTENTS SAFETY CONSIDERATIONSINSTALLATION Step 1 - Provide Unit SupportFig. 1 - Roof Curb Details 1′-4″Fig. 2 - Unit Leveling Tolerances Fig. 3 - Condensate Drain PanStep 7 - Make Electrical Connections Table 1 - Physical Data Table 1 - Physical Data cont 1/2″ Fig. 5 - Base Unit Dimensions - 48HJ004-0073/4″ Step 8 - Adjust Factory-Installed Options Fig. 7 - Gas Piping Guide With AccessoryThru-the-Curb Service Connections Fig. 6 - Flue Hood DetailsFig. 10 - Field Control Wiring Raceway Fig. 8 - Power Wiring ConnectionsFig. 9 - Low-Voltage Connections With or Without Economizer age is greater than 2%. Use the following formula to determine Never operate a motor where a phase imbalance in supply voltthe percent of voltage imbalance Table 2C - 48HJ High-Static Motor Units Without Electrical Convenience Outlet Fig. 11 - Accessory Field-Installed Humidistat 208/230-V Unit ShownFig. 13 - Typical Access Panel Locations Fig. 15 - Durablade Economizer Installed in UnitFig. 16 - Horizontal Durablade Economizer Installation Fig. 14 - Outdoor-Air Hood DetailsWiring Harness Fig. 19A - Durablade Economizer Damper Minimum Position SettingFig. 19B - Durablade Economizer Minimum Position Damper Setting Fig. 20 - Outdoor-Air Thermostat Enthalpy Control InstallationRelief Damper Characteristics Fig. 24 - Typical Access Panel LocationsFig. 25 - Exhaust Air Hood Assembly Fig. 22 - Durablade Economizer BarometricFig. 28 - Rear EconoMi$er Flange Installation Fig. 26 - Outdoor-Air Hood AssemblyFig. 27 - Completed Hood Assembly Fig. 29 - EconoMi$er InstalledFig. 31 - EconoMi$er Sensor Wiring Fig. 33 - Typical Access Panel LocationsFig. 32 - Wiring Diagram for Power Exhaust System POWER EXHAUST SYSTEM HIGH VOLTAGEFig. 34 - Supply-Air Sensor Placement Table 4 - Default Potentiometer SettingsFig. 35 - EconoMi$er Control Adjustment Potentiometers Factory SettingsFig. 38 - Evaporator-Fan Pulley Adjustment Step 9 - Adjust Evaporator-Fan Speed - AdFig. 37 - Belt-Drive Motor Mounting Table 6 - Evaporator-Fan Motor Data - Standard Motor Table 5A - 48HJ Fan Rpm at Motor Pulley Setting With Standard MotorTable 7 - Evaporator-Fan Motor Data - High-Static Motors Table 9 - Outdoor Sound Power Total Unit Table 8 - Motor Nominal HorsepowerBels Table 12 - 48HJ005 Fan Performance - Vertical Discharge Units With Standard Motor Single-Phase Units 3-Phase UnitsTable 16 - 48HJ007 Fan Performance - Vertical Discharge Units With Standard Motor Table 18 - 48HJ004 Fan Performance - Horizontal Discharge Units With Standard Motor Table 20 - 48HJ005 Fan Performance - Horizontal Discharge Units With Standard Motor 3-Phase Units FIOP - Factory-Installed Option Table 26 - Economizer Static Pressure Drop in. wgTable 27 - FIOP MoistureMiser Dehumidification Package Static Pressure Drop in. wgPRE-START-UP START-UPOperating Sequence HeatingTable 28 - Altitude Compensation When the supply-air temperature falls between 57 F and Fig. 39 - MoistureMiser Option Operation SERVICE LubricationFig. 40 - Cleaning Condenser Coil Fig. 41 - Propping Up Top Panel Fig. 42 - Separating Coil SectionsFig. 44 - Cooling Charging Chart Standard 48HJ004 Fig. 43 - Condenser-Fan AdjustmentFig. 45 - Cooling Charging Chart Standard 48HJ005 Fig. 46 - Cooling Charging Chart Standard 48HJ006 Fig. 47 - Cooling Charging Chart Standard 48HJ007Fig. 48 - Cooling Charging Chart, 48HJ004 with Optional MoistureMiser Dehumidification Package Table 29 - LED Error Code Description Fig. 52 - Burner Section Details Fig. 53 - Burner Tray DetailsFig. 54 - Spark Gap Adjustment LOW HEAT 48HJE004, 48HJD005-007 - 72,000 BTUH INPUTMEDIUM AND HIGH HEAT 48HJE005-007, 48HJF004 - 115,000 BTUH INPUT 48HJF005-007 - 150,000 BTUH INPUTTROUBLESHOOTING Table 30 - LED Error Code Service AnalysisTable 31 - Heating Service Analysis Table 32 - Durablade Economizer Service AnalysisTable 33 - EconoMi$er Flash Code Identification Table 34 - EconoMi$er TroubleshootingCritical Table 35 - MoistureMiser Dehumidification Subcooler Service Analysis Table 36 - Cooling Service Analysis Compressor operates continuouslyFig. 55 - Typical Wiring Schematic and Component Arrangement 208/230 3-Phase Unit ShownLEGEND AND NOTES FOR FIG NOTES FOR FIGReplaces 48HJ-17SI Page START-UP CHECKLIST Remove and Store in Job File I. PRELIMINARY INFORMATIONII. PRE-START-UP insert checkmark in box as each item is completed III. START-UP