Bostitch 600, 650S4-1 manual Trouble Shooting, Problem Cause Correction

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TROUBLE SHOOTING

PROBLEM

CAUSE

CORRECTION

Trigger valve housing leaks air

O-ring cut or cracked

.Replace O-ring

Trigger valve stem leaks air

O-ring/seals cut or cracked

.Replace trigger valve assembly

Frame/nose leaks air

Loose nose screws

.Tighten and recheck

 

O-ring or Gasket is cut or cracked

.Replace O-ring or gasket

 

Bumper cracked/worn

.Replace bumper

Frame/cap leaks air

Damaged gasket or seal

.Replace gasket or seal

 

Cracked/worn head valve bumper

.Replace bumper

 

Loose cap screws

.Tighten and recheck

Failure to cycle

Air supply restriction

.Check air supply equipment

 

Tool dry, lack of lubrication

.Use BOSTITCH Air Tool Lubricant

 

Worn head valve O-rings

.Replace O-rings

 

Broken cylinder cap spring

.Replace cylinder cap spring

 

Head valve stuck in cap

.Disassemble/Check/Lubricate

Lack of power; slow to cycle

Tool dry, lacks lubrication

.Use BOSTITCH Air Tool Lubricant

 

Broken cylinder cap spring

.Replace cap spring

 

O-rings/seals cut or cracked

.Replace O-rings/seals

 

Exhaust blocked

.Check bumper, head valve spring, muffler

 

Trigger assembly worn/leaks

.Replace trigger assembly

 

Dirt/tar build up on driver

.Disassemble nose/driver to clean

 

Cylinder sleeve not seated correctly

 

 

on bottom bumper

.Disassemble to correct

 

Head valve dry

.Disassemble/lubricate

 

Air pressure too low

.Check air supply equipment

Skipping fasteners; intermittent feed

Worn bumper

.Replace bumper

 

Tar/dirt in driver channel

.Disassemble and clean nose and driver

 

Air restriction/inadequate air flow through

 

 

quick disconnect socket and plug

.Replace quick disconnect fittings

 

Worn piston O-ring

.Replace O-ring, check driver

 

Tool dry, lacks lubrication

.Use BOSTITCH Air Tool Lubricant

 

Damaged pusher spring

.Replace spring

 

Low air pressure

.Check air supply system to tool

 

Loose magazine nose screws

.Tighten all screws

 

Fasteners too short for tool

.Use only recommended fasteners

 

Bent fasteners

.Discontinue using these fasteners

 

Wrong size fasteners

.Use only recommended fasteners

 

Leaking head cap gasket

.Tighten screws/replace gasket

 

Trigger valve O-ring cut/worn

.Replace O-ring

 

Broken/chipped driver

.Replace driver (check piston O-ring)

 

Dry/dirty magazine

.Clean/lubricate use BOSTITCH Air Tool Lubricant

 

Worn magazine

.Replace magazine

Fasteners jam in tool

Driver channel worn

.Replace nose/check door

 

Wrong size fasteners

.Use only recommended fasteners

 

Bent fasteners

.Discontinue using these fasteners

 

Loose magazine/nose screws

.Tighten all screws

 

Broken/chipped driver

.Replace driver

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Image 10
Contents 600, 700 & 800 Series Introduction Limited Warranty U.S. and Canada OnlyIndex Loading Tool Safety InstructionsAIR Supply and Connections Operation600, 700 & 800 Series Tool Specifications Lubrication Loading the 600,700 DIAL-A-DEPTH Fastener Control AdjustmentTo Adjust DIAL-A Depth Fastener Control Adjustment To Prevent Accidental InjuriesTrigger Operation Tool OperationBefore Handling or Operating this Tool Contact Trip OperationTool Must not Cycle Tool Operation CheckTrigger Operated Tool Tool Must CycleAIR SUPPLY-PRESSURE and Volume Replacement PartsAssembly Procedure for Seals Maintaining the Pneumatic ToolTrouble Shooting Problem Cause CorrectionQuick Release Magazine Accessories AvailableDirectional Exhaust Deflector Recommended ToolsNota IntroducciónÍndice Garantía Limitada Sólo EE.UU. y CanadáAL Cargar LA Herramienta Instrucciones DE SeguridadSuministro DE Aire Y Conexiones OperaciónEspecificaciones DE LAS Herramientas Series 600, 700 Y Lubricación Para Ajustar EL Control DE Engrapado DIAL-A-DEPTH Cómo Cargar EL 600, 700 YAjuste DE Control Para Engrapar DIAL-A-DEPTH Advertencia Para Impedir Lesiones AccidentalesOperación DE Disp ARO POR Contacto Operación DE LA HerramientaAntes DE Manejar U Operar Esta Herramienta Operación DE Disp ARO SecuencialOperación POR Disp ARO Secuencial Verificación DE LA Operación DE LA HerramientaHerramienta Operada POR Gatillo LA Herramienta no Debe Efectuar SU CicloPartes DE Reemplazo Presión Y Volumen DEL Suministro DE AireMantenimiento DE LA Herramienta Neumática Procedimiento DE Ensamble Para LOS SellosDiagnóstico DE Falla ProblemaCausa Corrección Accesorios Disponibles Deflector DE Escape DireccionalDepósito DE Liberación Rápida Herramientas RecomendadasRemarque SommaireGarantie Limitée É.-U. et Canada seulement Chargement DE L’APPAREIL Consignes DE SécuritéAlimentation EN AIR Comprimé ET Raccordement FonctionnementDonnées Techniques DES Outils DES Séries 600, 700 ET OpérationLubrification Chargement EL 600, 700 ET Commande DE Réglage DES Attaches DIAL-A-DEPTHPour Prévenir UN Accident Fonctionnement DE L’APPAREIL Mode D’EMPLOIAvant DE Manipuler OU D’UTILISER CET Outil Système DE Sécurité À LA Volée Vérification DU Système DE DéclenchementDéclenchement P AR LA Détente Système DE Sécurité AU COUP-PAR-COUPPièces DE Rechange Alimentation D’AIR Pression VolumeProcédure D’ASSEMBLAGE DES Garnitures Problèmes DE Fonctionnement Problème Cause CorrectionDéflecteur D’ÉCHAPPEMENT Directionnel Accessoires DisponiblesOutils Recommandés Magasin À Dégagement Rapide

600, 650S4-1 specifications

The Bostitch 650S4-1,600 is an advanced pneumatic stapler designed for a wide range of fastening tasks in both professional and DIY settings. Built for durability and efficiency, this tool delivers high performance while maintaining user comfort, making it a preferred choice among contractors and woodworkers alike.

One of the standout features of the Bostitch 650S4-1,600 is its robust construction, designed to withstand the rigors of daily use. The stapler operates on a pneumatic system, requiring an air compressor to provide power, which allows it to deliver consistent performance without the need for batteries or electricity. This feature makes it not only reliable but also ideal for outdoor jobs where power sources are limited.

The stapler has a magazine capacity that holds up to 160 staples, minimizing the need for frequent reloads and allowing users to work more efficiently. It is compatible with a variety of Bostitch staples, specifically 18-gauge and ¾-inch crown staples, which are perfect for applications like upholstery, insulation, woodworking, and general construction. This versatility further enhances its appeal, making it suitable for various projects.

Another significant characteristic of the Bostitch 650S4-1,600 is its adjustable depth control, which allows users to set the stapler to drive staples to the desired depth into different materials. This feature helps in achieving clean and precise fastening, especially when working with materials of varying thicknesses. The staple exit is designed to minimize jamming, making operation smoother and reducing downtime during tasks.

In terms of safety, the Bostitch 650S4-1,600 incorporates a trigger safety mechanism that prevents accidental firing. This added layer of protection is crucial, especially in busy work environments where multiple users may be present. The integrated rubber grip provides comfort and control, reducing hand fatigue during prolonged use.

Additionally, the unit is also lightweight, which enhances maneuverability and ease of use, especially when tackling overhead projects or tight spaces. With its combination of power, precision, and flexibility, the Bostitch 650S4-1,600 stands out in the realm of pneumatic staplers, making it an excellent investment for anyone in need of a reliable fastening solution.