Grizzly G0604 owner manual Cutting

Page 34

Table

Symptom

 

Possible Cause

Possible Solution

 

 

 

 

Tables are hard

to

1. Table lock is engaged or partially

1. Completely loosen the table lock.

adjust.

 

engaged.

 

 

 

2. Table stops blocking movement.

2. Loosen/reset table positive stops.

 

 

 

 

Cutting

Symptom

 

 

 

Possible Cause

Possible Solution

 

 

 

Excessive snipe (gouge

1. Outfeed table is set too low.

1. Align outfeed table with cutterhead knife at top dead

in the end of the board

 

center (Page 15).

that is uneven with the

2. Operator pushing down on trailing end of

2. Reduce/eliminate downward pressure on that end of

rest of the cut).

 

 

the workpiece.

workpiece.

 

 

 

 

 

 

 

 

 

 

Workpiece stops in

the

1. Outfeed table is set too high.

1. Align outfeed table with cutterhead knife at top dead

middle of the cut.

 

 

center (Page 15).

 

 

 

 

 

 

Chipping.

 

 

 

1. Knots or conflicting grain direction in

1. Inspect workpiece for knots and grain (Page 22); only

 

 

 

 

 

 

wood.

use clean stock.

 

 

 

 

 

 

2. Nicked or chipped blades.

2. Adjust one of the nicked knives sideways; replace

 

 

 

 

 

 

 

knives (Page 33).

 

 

 

 

 

 

3. Feeding workpiece too fast.

3. Slow down the feed rate.

 

 

 

 

 

 

4. Taking too deep of a cut.

4. Take a smaller depth of cut. (Always reduce cutting

 

 

 

 

 

 

 

depth when surface planing or working with hard

 

 

 

 

 

 

 

woods.)

 

 

 

 

 

 

Fuzzy Grain.

 

 

 

1. Wood may have high moisture content

1. Check moisture content and allow to dry if moisture is

 

 

 

 

 

 

or surface wetness.

too high.

 

 

 

 

 

 

2. Dull knives.

2. Replace knives (Page 33).

 

 

 

Long lines or ridges that

1. Nicked or chipped knives.

1. Adjust one of the nicked knives sideways; replace

run along the length of

 

knives (Page 33).

the board.

 

 

 

 

 

Uneven

cutter

marks,

1. Feeding workpiece too fast.

1. Slow down the feed rate.

wavy surface, or chatter

2. Knives not adjusted at even heights in

2. Adjust the knives so they are set up evenly in the

marks across the face of

the cutterhead.

cutterhead (Page 33).

the board.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Board

edge

is

concave

1. Board not held with even pressure on

1. Hold board with even pressure as it moves over the

or convex after jointing.

infeed and outfeed table during cut.

cutterhead.

 

 

 

 

 

 

2. Board started out extremely warped.

2. Take partial cuts to remove the extreme high spots

 

 

 

 

 

 

 

before doing a full pass.

 

 

 

 

 

 

3. Board has excessive bow or twist along

3. Surface plane one face so there is a good surface to

 

 

 

 

 

 

its length.

position against the fence.

 

 

 

 

 

 

 

4. It may take 3 to 5 passes to achieve a perfect edge,

 

 

 

 

 

 

4. Insufficient number of passes.

depending on the starting condition of the board and

 

 

 

 

 

 

 

the depth of cut.

 

 

 

 

Cuts aren't square.

 

1. Fence is not perpendicular to the tables.

1. Recalibrate the 90° fence stop (Page 40).

 

 

 

 

 

 

Overall

cut

quality

is

1. Infeed and outfeed tables are not parallel

1. Recalibrate the jointer in this order:

poor; inconsistent snipe

with each other.

a. Set the infeed and outfeed tables parallel with

problems;

or

consis-

 

each other (Page 36).

tent

difficulty

feeding

 

 

b. Set the knives (Page 33).

workpiece.

 

 

 

 

 

 

 

 

c. Set the outfeed table height to the knives (Page

 

 

 

 

 

 

 

 

 

 

 

 

 

 

38).

 

 

 

 

 

 

 

d. Calibrate the fence stops (Page 40).

 

 

 

 

 

 

 

 

-32-

 

 

 

 

 

 

G0604 6" X 56" Jointer

Image 34
Contents Model G0604 Page Table of Contents Warranty and Returns Foreword IntroductionContact Info Machine Data Sheet Identification Safety Safety Instructions for MachineryAlways Lock Mobile Bases if Used Before Operating Machinery Additional Safety for Jointers Circuit Requirements 110V OperationItems Needed for Setup SetupSetup Safety UnpackingInventory Stand Assembly w/MotorAssembly Fasteners Qty Jointer Box Figure QtyHardware Recognition Chart Site Considerations CleanupWheel Assembly Components and Hardware Needed QtyJointerV-Belt To install the V-beltTo mount the jointer to the stand Checking Outfeed Table Height To check the outfeed table heightSetting Outfeed Table Height on To install the extension tableExtension Table To install the fence FenceTo install the pedestal switch Pedestal SwitchTo install the cutterhead guard Cutterhead GuardKnife Setting Jig Dust PortFactory adjustments that should be verified Test Run RecommendedOperations Operation Safety Basic ControlsStart & Stop Buttons Figure Stock Inspection and Requirements Tilt lock and plunger locationsMinimum dimensions for edge Jointing Squaring StockSurface Planing To surface plane on the jointerEdge Jointing To edge joint on the jointerBevel Cutting To bevel cut on the jointerH9218-6 Byrd Shelix Cutterhead AccessoriesG3631-Jointer/Planer Knife Hone Dispoz-A-BladeHolder and Knife Our most popular safety glasses H1300 H1298 G7984 H2347 H0736Schedule MaintenanceBelt Cleaning LubricationService Troubleshooting GuideCutting Inspecting Knives Adjusting/Replacing KnivesTo inspect the knives To adjust/replace the knives Tools Needed QtyPage Checking/Adjusting Table Parallelism To check the outfeed table parallelismTo adjust the table parallelism To check the infeed table parallelismSetting Outfeed Table Height To set the outfeed table heightSetting Infeed Table Positive stop bolts for infeed tableScale Setting Fence StopsCalibrating Depth To calibrate the depth scaleTo set the 90˚ fence stop To set the 45 outward fence stopWiring Diagram Electrical Components Jointer Parts Breakdown Jointer Parts List DescriptionBumper Stand/Motor Parts Breakdown Stand/Motor Parts List PLABEL-29 Cutterhead Guard Label Warranty and Returns G0604 6 X 56 Jointer Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAPage Call Today For a Free Full Color Catalog