Miller Electric M-10 Gun manual Symbols And Definitions, Specifications, 115 VAC, 230 VAC

Page 13

SECTION 3 − DEFINITIONS

3-1. Symbols And Definitions

 

 

 

Wire Feed

Output

X

Duty Cycle

 

 

 

 

Do Not Switch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

While Welding

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V

Volts

Increase

 

 

 

 

On

 

 

 

 

Off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gas Metal Arc

Wire Feed Spool

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Welding (GMAW)

 

 

 

 

Gas Input

 

 

 

 

Gas Output

 

 

 

Gun

 

 

 

 

 

 

 

 

 

 

 

Gun

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Voltage Input

Press To Reset

U0

Rated No-Load

 

 

 

 

 

 

 

 

Voltage (Average)

 

 

 

 

 

SECTION 4 − INSTALLATION

4-1. Specifications

A. 115 VAC

 

 

 

 

 

 

 

 

 

 

 

Rated Welding

 

Maximum Open-Cir-

Amperes Input at Rated

 

 

Amperage Range

Load Output 115 V, 60 Hz,

KVA

KW

Output

cuit Voltage DC

 

Single-Phase

 

 

 

 

 

 

 

 

 

 

 

 

 

90 A @ 18.0 Volts DC, 20%

30 − 135

32

24.8

2.78

2.23

Duty Cycle

 

 

 

 

 

 

 

 

 

 

 

B. 230 VAC

Rated Welding

 

Maximum Open-Cir-

Amperes Input at Rated

 

 

Amperage Range

Load Output 230 V, 50/60

KVA

KW

Output

cuit Voltage DC

 

Hz, Single-Phase

 

 

 

 

 

 

 

 

 

 

 

 

 

150 A @ 23 Volts DC, 40%

30 − 175

32

25.0

5.74

4.93

Duty Cycle

 

 

 

 

 

 

 

 

 

 

 

C. General Specifications

Wire Type and Diameter

 

Wire Feed

Maximum

Dimensions

Net Weight w/

 

Speed

Spool Size

Gun

 

 

 

 

 

 

 

 

 

 

 

 

 

Solid/Stainless

Flux Cored

 

Aluminum

50 − 600 IPM

12 in (305 mm)

H: 32 in (813 mm)

168 lb

 

 

 

 

(1.3 − 15.2

Diameter

W: 19 in (483 mm)

(76 kg)

.023 − .035 in

.030 − .035 in

 

.030 − .035 in

 

m/min)

 

D: 39 in (991 mm)

 

(0.6 − 0.9 mm)

(0.8 − 0.9 mm)

 

(0.8 − 0.9 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OM-1330 Page 9

Page 12 Page 14
Image 13
Page 12 Page 14
Contents Processes OM-1330220 237HDescription File MIG GmawFrom Miller to You Table of Contents − Parts List Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier Incendie ou une explosion LE Soudage peut provoquer unDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéSpecifications Symbols And DefinitionsGeneral Specifications 115 VACOverheating Duty Cycle And OverheatingMIG Welding Gun Duty Cycle And Overheating Volt-Ampere CurvesDefinition Installing Work Clamp Connecting To Weld Output TerminalsSetting Gun Polarity For Wire Type Installing Welding GunRear Panel Installing Gas SupplyInstalling 1 Or 2 lb Wire Spool Installing MIG Wire Spool and Adjusting Hub TensionConnecting 1-Phase Input Power For 230 VAC Hz Single Phase Electrical Service Guide For 230 VACExtension Cord Data Do not move or operate unit where it could tip Selecting a Location And Connecting Input PowerScale Threading Welding WireTurn Off unit, and disconnect input power Installing Diverter Valve And Switch For Optional Spool GunOperation End of hose Connecting An Optional Spool GunControls − OperationOM-1330 Weld Parameter Chart 220 493-A Supplementary Protector CB1 Routine MaintenanceMonths Turn Off power Changing Drive Roll and Wire Inlet GuideUnit Overload Replacing Gun Contact TipRemoving Knob From Front Panel Aligning Drive Rolls and Wire GuideDisconnect gun from unit Cleaning Or Replacing Gun LinerTo Reassemble Gun Disconnect gun first Replacing Switch And/Or Head TubeWelding Trouble Remedy Troubleshooting− Electrical Diagram 220 197-E Typical MIG Process Connections − MIG Welding Gmaw GuidelinesWire Recommendation Wire Speed Typical MIG Process Control SettingsSelect Wire Size Select VoltageHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Good Weld Bead Characteristics Poor Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Porosity Troubleshooting − Excessive SpatterTroubleshooting − Excessive Penetration Possible Causes Corrective ActionsTroubleshooting − Incomplete Fusion Troubleshooting − Lack Of PenetrationTroubleshooting − Burn-Through Troubleshooting − Distortion Troubleshooting − Waviness Of BeadWire does not feed Troubleshooting Guide For Semiautomatic Welding EquipmentCommon MIG Shielding Gases ApplicationWelding arc not stable Wire slipping in drive rolls − Parts List CABLE,POWER 12 FT 5 in 12GA 4C Soow W/SPL Plug Baffle, Center w/Components Baffle, Center w/Components -1Item Panel, Rear w/Components Panel, Front w/Components 204857 See Section Drive Roll & Wire Guide KitsM-10 Gun 207 Optional Spoolmate Spool Gun Switch Drive Roll And Wire Guide KitsPage Page Support ServiceMiller Electric Mfg. Co Owner’s Record
Related manuals
Manual 60 pages 42.01 Kb
Top Page Image Contents