Miller Electric
M-10 Gun, Millermatic DVI
manual
OM-1330
Troubleshooting
Specification
Poor Weld Bead Characteristics
Install
Parts list
Weld Parameter Chart
Symbol Usage
Threading Welding Wire
Maintenance
Hz Single Phase
Page 27
Notes
OM-1330
Page 23
Page 26
Page 28
Image 27
Page 26
Page 28
Contents
File MIG Gmaw
OM-1330220 237H
Processes
Description
From Miller to You
Table of Contents
− Parts List
Electric Shock can kill
Symbol Usage
Marks a special safety message
Arc Welding Hazards
Buildup of GAS can injure or kill
ARC Rays can burn eyes and skin
Welding can cause fire or explosion
Flying Metal can injure eyes
California Proposition 65 Warnings
Principal Safety Standards
EMF Information
About Pacemakers
UNE Décharge Électrique peut entraîner la mort
LES Fumées ET LES GAZ peuvent être dangereux
Indique un message de sécurité particulier
DES Pièces Chaudes peuvent provoquer des brûlures graves
LE Soudage peut provoquer un
Incendie ou une explosion
DES Particules Volantes peuvent blesser les yeux
DES Organes Mobiles peuvent provoquer des blessures
Risque D’INCENDIE OU D’EXPLO
LA Chute DE L’APPAREIL peut blesser
’EMPLOI Excessif peut SUR
En ce qui concerne les stimulateurs cardiaques
Principales normes de sécurité
115 VAC
Symbols And Definitions
Specifications
General Specifications
Overheating
Duty Cycle And Overheating
Volt-Ampere Curves
MIG Welding Gun Duty Cycle And Overheating
Definition
Installing Work Clamp
Connecting To Weld Output Terminals
Setting Gun Polarity For Wire Type
Installing Welding Gun
Rear Panel
Installing Gas Supply
Installing 1 Or 2 lb Wire Spool
Installing MIG Wire Spool and Adjusting Hub Tension
Connecting 1-Phase Input Power For 230 VAC
Electrical Service Guide For 230 VAC
Hz Single Phase
Extension Cord Data
Do not move or operate unit where it could tip
Selecting a Location And Connecting Input Power
Scale
Threading Welding Wire
Installing Diverter Valve And Switch For Optional Spool Gun
Turn Off unit, and disconnect input power
Operation
End of hose
Connecting An Optional Spool Gun
Controls
− Operation
OM-1330
Weld Parameter Chart
220 493-A
Routine Maintenance
Supplementary Protector CB1
Months
Replacing Gun Contact Tip
Changing Drive Roll and Wire Inlet Guide
Turn Off power
Unit Overload
Removing Knob From Front Panel
Aligning Drive Rolls and Wire Guide
Cleaning Or Replacing Gun Liner
Disconnect gun from unit
To Reassemble Gun
Disconnect gun first
Replacing Switch And/Or Head Tube
Welding Trouble Remedy
Troubleshooting
− Electrical Diagram
220 197-E
Typical MIG Process Connections
− MIG Welding Gmaw Guidelines
Select Voltage
Typical MIG Process Control Settings
Wire Recommendation Wire Speed
Select Wire Size
Holding And Positioning Welding Gun
Conditions That Affect Weld Bead Shape
Poor Weld Bead Characteristics
Good Weld Bead Characteristics
Gun Movement During Welding
Possible Causes Corrective Actions
Troubleshooting − Excessive Spatter
Troubleshooting − Porosity
Troubleshooting − Excessive Penetration
Troubleshooting − Lack Of Penetration
Troubleshooting − Incomplete Fusion
Troubleshooting − Burn-Through
Troubleshooting − Distortion
Troubleshooting − Waviness Of Bead
Application
Troubleshooting Guide For Semiautomatic Welding Equipment
Wire does not feed
Common MIG Shielding Gases
Welding arc not stable Wire slipping in drive rolls
− Parts List
CABLE,POWER 12 FT 5 in 12GA 4C Soow W/SPL Plug
Baffle, Center w/Components
Baffle, Center w/Components -1Item
Panel, Rear w/Components
Panel, Front w/Components
204857
See Section Drive Roll & Wire Guide Kits
M-10 Gun
207 Optional Spoolmate Spool Gun Switch
Drive Roll And Wire Guide Kits
Page
Page
Support
Service
Miller Electric Mfg. Co
Owner’s Record
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