Miller Electric M-10 Gun, Millermatic DVI Installing MIG Wire Spool and Adjusting Hub Tension

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4-10. Installing MIG Wire Spool and Adjusting Hub Tension

	Use compression spring	When a slight force is needed
	with 8 in (200 mm) spools.	to turn spool, tension is set.

Installing 1 Or 2 lb Wire Spool

Spindle

Install these

Spindlecomponents onto spindle.

Order extra spring

Part No. 186 437

Remove these components from spindle.

Tools Needed:

15/16 in

To install either a 1 lb or 2 lb wire spool, follow the procedure as shown in the illustration.

072573-B / 802 922

OM-1330 Page 15

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Contents File MIG Gmaw OM-1330220 237HProcesses DescriptionFrom Miller to You Table of Contents − Parts List Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécurité115 VAC Symbols And DefinitionsSpecifications General SpecificationsOverheating Duty Cycle And OverheatingMIG Welding Gun Duty Cycle And Overheating Volt-Ampere CurvesDefinition Installing Work Clamp Connecting To Weld Output TerminalsSetting Gun Polarity For Wire Type Installing Welding GunRear Panel Installing Gas SupplyInstalling 1 Or 2 lb Wire Spool Installing MIG Wire Spool and Adjusting Hub TensionConnecting 1-Phase Input Power For 230 VAC Hz Single Phase Electrical Service Guide For 230 VACExtension Cord Data Do not move or operate unit where it could tip Selecting a Location And Connecting Input PowerScale Threading Welding WireTurn Off unit, and disconnect input power Installing Diverter Valve And Switch For Optional Spool GunOperation End of hose Connecting An Optional Spool GunControls − OperationOM-1330 Weld Parameter Chart 220 493-A Supplementary Protector CB1 Routine MaintenanceMonths Replacing Gun Contact Tip Changing Drive Roll and Wire Inlet GuideTurn Off power Unit OverloadRemoving Knob From Front Panel Aligning Drive Rolls and Wire GuideDisconnect gun from unit Cleaning Or Replacing Gun LinerTo Reassemble Gun Disconnect gun first Replacing Switch And/Or Head TubeWelding Trouble Remedy Troubleshooting− Electrical Diagram 220 197-E Typical MIG Process Connections − MIG Welding Gmaw GuidelinesSelect Voltage Typical MIG Process Control SettingsWire Recommendation Wire Speed Select Wire SizeHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Good Weld Bead Characteristics Poor Weld Bead CharacteristicsGun Movement During Welding Possible Causes Corrective Actions Troubleshooting − Excessive SpatterTroubleshooting − Porosity Troubleshooting − Excessive PenetrationTroubleshooting − Incomplete Fusion Troubleshooting − Lack Of PenetrationTroubleshooting − Burn-Through Troubleshooting − Distortion Troubleshooting − Waviness Of BeadApplication Troubleshooting Guide For Semiautomatic Welding EquipmentWire does not feed Common MIG Shielding GasesWelding arc not stable Wire slipping in drive rolls − Parts List CABLE,POWER 12 FT 5 in 12GA 4C Soow W/SPL Plug Baffle, Center w/Components Baffle, Center w/Components -1Item Panel, Rear w/Components Panel, Front w/Components 204857 See Section Drive Roll & Wire Guide KitsM-10 Gun 207 Optional Spoolmate Spool Gun Switch Drive Roll And Wire Guide KitsPage Page Support ServiceMiller Electric Mfg. Co Owner’s Record

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