Miller Electric Millermatic DVI manual Installing Diverter Valve And Switch For Optional Spool Gun

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4-16. Installing Diverter Valve And Switch For Optional Spool Gun

3

4

2

1

7

6

9

8

Tools Needed:

1/4 in

9/16 in

5

Ref. 803 906-B / 803 908-A

YTurn Off unit, and disconnect input power.

Disconnect and remove MIG (GMAW) welding gun, if applicable.

1Input End Of Existing Gas Hose

2Output End Of Existing Gas Hose

3Spool Gun Gas Hose

4Gas Diverter Valve

To install diverter valve, cut existing gas hose approximately in middle of hose.

Install supplied hose clamp onto end of output hose, and slide end of hose onto input barbed fitting on diverter valve. Secure with hose clamp.

Install another supplied hose clamp onto end of input hose, and slide end of hose

onto output barbed fitting on diverter valve. Secure with hose clamp.

Slide hose clamp down gas hose from gun. Route gas hose through front panel opening, and slide hose onto remaining output barbed fitting on diverter valve. Secure with hose clamp (see Section 4-17).

Remove wrapper from unit.

5Switch Hole In Center Baffle Remove plug from switch hole.

6Toggle Switch

Remove nut and locking ring from switch. Insert switch through hole and secure switch with locking ring and nut.

7Switch Plug

8Receptacle RC4 On Circuit Board PC1

Remove and retain jumper plug from RC4. Connect switch plug to RC4.

9Switch Label

Operation:

Place switch in SPOOL GUN position for spool gun operation. Place switch in MIG GUN position for wire feeder/MIG (GMAW) gun operation.

When spoolgun switch is in On position, spoolgun wire feed speed is controlled by welding power source Wire Speed control.

OM-1330 Page 20

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Contents OM-1330220 237H ProcessesDescription File MIG GmawFrom Miller to You Table of Contents − Parts List Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier LE Soudage peut provoquer un Incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesSymbols And Definitions SpecificationsGeneral Specifications 115 VACDuty Cycle And Overheating OverheatingVolt-Ampere Curves MIG Welding Gun Duty Cycle And OverheatingDefinition Connecting To Weld Output Terminals Installing Work ClampInstalling Welding Gun Setting Gun Polarity For Wire TypeInstalling Gas Supply Rear PanelInstalling MIG Wire Spool and Adjusting Hub Tension Installing 1 Or 2 lb Wire SpoolConnecting 1-Phase Input Power For 230 VAC Electrical Service Guide For 230 VAC Hz Single Phase Extension Cord Data Selecting a Location And Connecting Input Power Do not move or operate unit where it could tipThreading Welding Wire ScaleInstalling Diverter Valve And Switch For Optional Spool Gun Turn Off unit, and disconnect input powerOperation Connecting An Optional Spool Gun End of hose− Operation ControlsOM-1330 Weld Parameter Chart 220 493-A Routine Maintenance Supplementary Protector CB1Months Changing Drive Roll and Wire Inlet Guide Turn Off powerUnit Overload Replacing Gun Contact TipAligning Drive Rolls and Wire Guide Removing Knob From Front PanelCleaning Or Replacing Gun Liner Disconnect gun from unitTo Reassemble Gun Replacing Switch And/Or Head Tube Disconnect gun firstTroubleshooting Welding Trouble Remedy− Electrical Diagram 220 197-E − MIG Welding Gmaw Guidelines Typical MIG Process ConnectionsTypical MIG Process Control Settings Wire Recommendation Wire SpeedSelect Wire Size Select VoltageHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Poor Weld Bead Characteristics Good Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Excessive Spatter Troubleshooting − PorosityTroubleshooting − Excessive Penetration Possible Causes Corrective ActionsTroubleshooting − Lack Of Penetration Troubleshooting − Incomplete FusionTroubleshooting − Burn-Through Troubleshooting − Waviness Of Bead Troubleshooting − DistortionTroubleshooting Guide For Semiautomatic Welding Equipment Wire does not feedCommon MIG Shielding Gases ApplicationWelding arc not stable Wire slipping in drive rolls − Parts List CABLE,POWER 12 FT 5 in 12GA 4C Soow W/SPL Plug Baffle, Center w/Components Baffle, Center w/Components -1Item Panel, Rear w/Components Panel, Front w/Components See Section Drive Roll & Wire Guide Kits 204857M-10 Gun Drive Roll And Wire Guide Kits 207 Optional Spoolmate Spool Gun SwitchPage Page Service SupportOwner’s Record Miller Electric Mfg. Co
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