Miller Electric
M-10 Gun, Millermatic DVI
manual
220 493-A
Troubleshooting
Specifications
Poor Weld Bead Characteristics
Install
Parts list
Weld Parameter Chart
Symbol Usage
Threading Welding Wire
Maintenance
Hz Single Phase
Page 29
220
493-A
OM-1330
Page 25
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Page 30
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Contents
Processes
OM-1330220 237H
Description
File MIG Gmaw
From Miller to You
Table of Contents
− Parts List
Marks a special safety message
Symbol Usage
Arc Welding Hazards
Electric Shock can kill
Welding can cause fire or explosion
ARC Rays can burn eyes and skin
Flying Metal can injure eyes
Buildup of GAS can injure or kill
California Proposition 65 Warnings
About Pacemakers
Principal Safety Standards
EMF Information
Indique un message de sécurité particulier
UNE Décharge Électrique peut entraîner la mort
LES Fumées ET LES GAZ peuvent être dangereux
Incendie ou une explosion
LE Soudage peut provoquer un
DES Particules Volantes peuvent blesser les yeux
DES Pièces Chaudes peuvent provoquer des brûlures graves
LA Chute DE L’APPAREIL peut blesser
Risque D’INCENDIE OU D’EXPLO
’EMPLOI Excessif peut SUR
DES Organes Mobiles peuvent provoquer des blessures
En ce qui concerne les stimulateurs cardiaques
Principales normes de sécurité
Specifications
Symbols And Definitions
General Specifications
115 VAC
Overheating
Duty Cycle And Overheating
Definition
Volt-Ampere Curves
MIG Welding Gun Duty Cycle And Overheating
Installing Work Clamp
Connecting To Weld Output Terminals
Setting Gun Polarity For Wire Type
Installing Welding Gun
Rear Panel
Installing Gas Supply
Installing 1 Or 2 lb Wire Spool
Installing MIG Wire Spool and Adjusting Hub Tension
Connecting 1-Phase Input Power For 230 VAC
Extension Cord Data
Electrical Service Guide For 230 VAC
Hz Single Phase
Do not move or operate unit where it could tip
Selecting a Location And Connecting Input Power
Scale
Threading Welding Wire
Operation
Installing Diverter Valve And Switch For Optional Spool Gun
Turn Off unit, and disconnect input power
End of hose
Connecting An Optional Spool Gun
Controls
− Operation
OM-1330
Weld Parameter Chart
220 493-A
Months
Routine Maintenance
Supplementary Protector CB1
Turn Off power
Changing Drive Roll and Wire Inlet Guide
Unit Overload
Replacing Gun Contact Tip
Removing Knob From Front Panel
Aligning Drive Rolls and Wire Guide
To Reassemble Gun
Cleaning Or Replacing Gun Liner
Disconnect gun from unit
Disconnect gun first
Replacing Switch And/Or Head Tube
Welding Trouble Remedy
Troubleshooting
− Electrical Diagram
220 197-E
Typical MIG Process Connections
− MIG Welding Gmaw Guidelines
Wire Recommendation Wire Speed
Typical MIG Process Control Settings
Select Wire Size
Select Voltage
Holding And Positioning Welding Gun
Conditions That Affect Weld Bead Shape
Gun Movement During Welding
Poor Weld Bead Characteristics
Good Weld Bead Characteristics
Troubleshooting − Porosity
Troubleshooting − Excessive Spatter
Troubleshooting − Excessive Penetration
Possible Causes Corrective Actions
Troubleshooting − Burn-Through
Troubleshooting − Lack Of Penetration
Troubleshooting − Incomplete Fusion
Troubleshooting − Distortion
Troubleshooting − Waviness Of Bead
Wire does not feed
Troubleshooting Guide For Semiautomatic Welding Equipment
Common MIG Shielding Gases
Application
Welding arc not stable Wire slipping in drive rolls
− Parts List
CABLE,POWER 12 FT 5 in 12GA 4C Soow W/SPL Plug
Baffle, Center w/Components
Baffle, Center w/Components -1Item
Panel, Rear w/Components
Panel, Front w/Components
204857
See Section Drive Roll & Wire Guide Kits
M-10 Gun
207 Optional Spoolmate Spool Gun Switch
Drive Roll And Wire Guide Kits
Page
Page
Support
Service
Miller Electric Mfg. Co
Owner’s Record
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