Miller Electric M-10 Gun, Millermatic DVI manual CABLE,POWER 12 FT 5 in 12GA 4C Soow W/SPL Plug

Page 49

Item

Dia.

Part

Description

Quantity

 

No.

Mkgs.

No.

 

 

 

 

Figure 9-1. Main Assembly

 

 

 

 

 

 

 

 

 

. . .

1 . . .

. . . . . . .

. Fig 9-2

. . BAFFLE,CENTER

. . . . .

1

. . .

2 . . .

. . . . . . .

. Fig 9-3

. . PANEL,REAR

. . . . .

1

. . . 3 . . .

. . . . . . .

137761

. . NUT, 750 NPT 1.31HEX .27H NYL BLK

. . . . .

2

. . . 4 . . .

. . . . . .

+219257

. . CABLE,POWER 12 FT 5 IN 12GA 4C SOOW W/SPL PLUG

. . . . .

1

. . . 5 . . .

. . . . . . .

224587

. . LABEL,WARNING ELECTRIC SHOCK/DO NOT MODIFY PWR CRD

. . . . . 1

. . . 6 . . .

. . . . . . .

604102

. . CONN,CLAMP CABLE 1.000

. . . . .

1

. . . 7 . . .

. . . . . . .

219261

. . ADAPTER,POWER CABLE 5−15P

. . . . .

1

. . . 8 . . .

. . . . . . ♦219259

. . ADAPTER,POWER CABLE 5−20P

. . . . .

1

. . . 9 . . .

. . . . . . .

219258

. . ADAPTER,POWER CABLE 6−50P

. . . . .

1

. . . 10 . . .

. . . . . . .

052692

. . AXLE,RUNNING GEAR .750 DIA X 25.745 (INCLUDING)

. . . . .

1

. . . 11 . . .

. . . . . . .

186758

. . . . WHEEL

. . . . .

2

. . . 12 . . .

. . . . . . .

602250

. . . . WASHER,FLAT STL SAE .750

. . . . .

2

. . . 13 . . .

. . . . . . .

121614

. . . . RING,RTNG EXT .750 SHAFT X .085 THK E STYLE

. . . . .

2

. . . 14 . . .

. . . . . .

+206579

. . WRAPPER,

1

. . . 15 . . .

. . . . . . .

134464

. . LABEL,WARNING GENERAL PRECAUTIONARY STATIC&WIRE FE

. . . . . 1

. . . 16 . . .

. . . . . . .

146161

. . BASE,

1

. . . 17 . . .

. . . . . . .

209870

. . CASTER,SWVL 4.00 IN X 1.250 IN POLY−OLEFIN

. . . . .

2

. . . 18 . . .

. . . . . . .

. Fig 9-4

. . PANEL,FRONT

. . . . .

1

. . . 19 . . .

. . . . . . .

. Fig 9-6

. . M-10 GUN 12 FT .030-.035

. . . . .

1

. . . 20 . . .

. . . . . . .

196328

. . CABLE,WORK 10’ NO 3 W/CLAMP (INCLUDING)

. . . . .

1

. . .

. . . . . .

. . . . . . .

130750

. . . . CLAMP,WORK 300 AMP

. . . . .

1

. . .

. . . . . .

. . . . . . .

600318

. . . . CABLE,WELD COP STRD NO 3 EPDM JKT (ORDER BY FT)

. . . . 10FT

. . .

. . . . . .

. . . . . . .

196318

. . . . COVER,CABLE BTRY POST BLK .75 ID

. . . . .

1

. . . 21 . . .

. R2 . .

091685

. . RESISTOR,WW FXD 50 W 25 OHM FASTON TE

. . . . .

1

. . . 22 . . .

. Z1 . .

219549

. . STABILIZER (INCLUDING)

. . . . .

1

. . .

. . . . . .

TP2 . .

213414

. . . . THERMOSTAT,NC OPEN 150C

. . . . .

1

. . . 23 . . .

SR1 . .

219553

. . RECTIFIER,SI 1PH 150 AMP 400 PIV 40% DUTY (INCLUDING) . . . .

. . . . .

1

. . .

. . . . . .

. . . . . . .

224420

. . . . THERMOSTAT,NC OPEN 110C CLOSE

. . . . .

1

. . . 24 . . .

. . . . . . .

218998

. . PLATE,MOUNTING CAPACITOR BRACKET

. . . . .

1

. . . 25 . . .

. . . . . . .

022160

. . CLAMP,CAPACITOR 3.000 DIA VERTICAL MTG

. . . . .

1

. . . 26 . . .

. C1 . .

199187

. . CAPACITOR,ELCTLT 120000 UF 35 VDC CAN 3.02 DIA

. . . . .

1

. . . 27 . . .

. T1 . .

219548

. . XFMR,POWER MAIN 115/230

. . . . .

1

. . . 28 . . .

. . . . . . .

203481

. . PANEL,SIDE LH

. . . . .

1

. . . 29 . . .

. . . . . . .

. 151187

. . LATCH,SLIDE FLUSH STYLE SERIES 40

. . . . .

2

. . . 30 . . .

. . . . . . .

203480

. . DOOR,HINGED

. . . . .

1

. . .

. . . . . .

. . . . . . .

220493

. . LABEL,PARAMETER

. . . . .

1

. . .

. . . . . .

. . . . . . .

209123

. . REGULATOR/FLOWMETER, 10-50 CFH Argon/Mixed

. . . . .

1

. . .

. . . . . .

. . . . . . .

144108

. . HOSE, gas

. . . . .

1

. . .

. . . . . .

. . . . . . ♦212492

. . REGULATOR/FLOWMETER, 10-50 CFH CO2

. . . . .

1

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

♦OPTIONAL

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-1330 Page 45

Image 49
Contents Processes OM-1330220 237HDescription File MIG GmawFrom Miller to You Table of Contents − Parts List Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier Incendie ou une explosion LE Soudage peut provoquer unDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéSpecifications Symbols And DefinitionsGeneral Specifications 115 VACOverheating Duty Cycle And OverheatingMIG Welding Gun Duty Cycle And Overheating Volt-Ampere CurvesDefinition Installing Work Clamp Connecting To Weld Output TerminalsSetting Gun Polarity For Wire Type Installing Welding GunRear Panel Installing Gas SupplyInstalling 1 Or 2 lb Wire Spool Installing MIG Wire Spool and Adjusting Hub TensionConnecting 1-Phase Input Power For 230 VAC Hz Single Phase Electrical Service Guide For 230 VACExtension Cord Data Do not move or operate unit where it could tip Selecting a Location And Connecting Input PowerScale Threading Welding WireTurn Off unit, and disconnect input power Installing Diverter Valve And Switch For Optional Spool GunOperation End of hose Connecting An Optional Spool GunControls − OperationOM-1330 Weld Parameter Chart 220 493-A Supplementary Protector CB1 Routine MaintenanceMonths Turn Off power Changing Drive Roll and Wire Inlet GuideUnit Overload Replacing Gun Contact TipRemoving Knob From Front Panel Aligning Drive Rolls and Wire GuideDisconnect gun from unit Cleaning Or Replacing Gun LinerTo Reassemble Gun Disconnect gun first Replacing Switch And/Or Head TubeWelding Trouble Remedy Troubleshooting− Electrical Diagram 220 197-E Typical MIG Process Connections − MIG Welding Gmaw GuidelinesWire Recommendation Wire Speed Typical MIG Process Control SettingsSelect Wire Size Select VoltageHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Good Weld Bead Characteristics Poor Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Porosity Troubleshooting − Excessive SpatterTroubleshooting − Excessive Penetration Possible Causes Corrective ActionsTroubleshooting − Incomplete Fusion Troubleshooting − Lack Of PenetrationTroubleshooting − Burn-Through Troubleshooting − Distortion Troubleshooting − Waviness Of BeadWire does not feed Troubleshooting Guide For Semiautomatic Welding EquipmentCommon MIG Shielding Gases ApplicationWelding arc not stable Wire slipping in drive rolls − Parts List CABLE,POWER 12 FT 5 in 12GA 4C Soow W/SPL Plug Baffle, Center w/Components Baffle, Center w/Components -1Item Panel, Rear w/Components Panel, Front w/Components 204857 See Section Drive Roll & Wire Guide KitsM-10 Gun 207 Optional Spoolmate Spool Gun Switch Drive Roll And Wire Guide KitsPage Page Support ServiceMiller Electric Mfg. Co Owner’s Record
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