Miller Electric Millermatic DVI, M-10 Gun manual From Miller to You

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Miller is the first welding equipment manufacturer in the U.S.A. to be registered to the ISO 9001:2000 Quality System Standard.

From Miller to You

Thank you and congratulations on choosing Miller. Now you can get the job done and get it done right. We know you don’t have time to do it any other way.

That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality. Like you, his customers couldn’t afford anything less. Miller products had to be more than the best they could be. They had to be the best you could buy.

Today, the people that build and sell Miller products continue the tradition. They’re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929.

This Owner’s Manual is designed to help you get the most out of your Miller products. Please take time to read the Safety precautions. They will help you protect yourself against potential hazards on the worksite.

We’ve made installation and operation quick and easy. With Miller you can count on years of reliable service with proper maintenance. And if for some reason the unit needs repair, there’s a Troubleshooting section that will help you figure out what the problem is. The parts list will then help you to decide the exact part you may need to fix the problem. Warranty and service information for your particular model are also provided.

Miller Electric manufactures a full line

of welders and welding related equipment. For information on other quality Miller

products, contact your local Miller distributor to receive the latest full line catalog or individual specification sheets. To locate your nearest distributor or service agency call 1-800-4-A-Miller, or visit us at www.MillerWelds.com on the web.

Mil_Thank 4/05

Working as hard as you do

every power source from Miller is backed by the most hassle-free warranty in the business.

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Contents Description OM-1330220 237HProcesses File MIG GmawFrom Miller to You Table of Contents − Parts List Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer unIncendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures graves’EMPLOI Excessif peut SUR Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesGeneral Specifications Symbols And DefinitionsSpecifications 115 VACDuty Cycle And Overheating OverheatingDefinition Volt-Ampere CurvesMIG Welding Gun Duty Cycle And Overheating Connecting To Weld Output Terminals Installing Work ClampInstalling Welding Gun Setting Gun Polarity For Wire TypeInstalling Gas Supply Rear PanelInstalling MIG Wire Spool and Adjusting Hub Tension Installing 1 Or 2 lb Wire SpoolConnecting 1-Phase Input Power For 230 VAC Extension Cord Data Electrical Service Guide For 230 VACHz Single Phase Selecting a Location And Connecting Input Power Do not move or operate unit where it could tipThreading Welding Wire ScaleOperation Installing Diverter Valve And Switch For Optional Spool GunTurn Off unit, and disconnect input power Connecting An Optional Spool Gun End of hose− Operation ControlsOM-1330 Weld Parameter Chart 220 493-A Months Routine MaintenanceSupplementary Protector CB1 Unit Overload Changing Drive Roll and Wire Inlet GuideTurn Off power Replacing Gun Contact TipAligning Drive Rolls and Wire Guide Removing Knob From Front PanelTo Reassemble Gun Cleaning Or Replacing Gun LinerDisconnect gun from unit Replacing Switch And/Or Head Tube Disconnect gun firstTroubleshooting Welding Trouble Remedy− Electrical Diagram 220 197-E − MIG Welding Gmaw Guidelines Typical MIG Process ConnectionsSelect Wire Size Typical MIG Process Control SettingsWire Recommendation Wire Speed Select VoltageHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Gun Movement During Welding Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Troubleshooting − Excessive Penetration Troubleshooting − Excessive SpatterTroubleshooting − Porosity Possible Causes Corrective ActionsTroubleshooting − Burn-Through Troubleshooting − Lack Of PenetrationTroubleshooting − Incomplete Fusion Troubleshooting − Waviness Of Bead Troubleshooting − DistortionCommon MIG Shielding Gases Troubleshooting Guide For Semiautomatic Welding EquipmentWire does not feed ApplicationWelding arc not stable Wire slipping in drive rolls − Parts List CABLE,POWER 12 FT 5 in 12GA 4C Soow W/SPL Plug Baffle, Center w/Components Baffle, Center w/Components -1Item Panel, Rear w/Components Panel, Front w/Components See Section Drive Roll & Wire Guide Kits 204857M-10 Gun Drive Roll And Wire Guide Kits 207 Optional Spoolmate Spool Gun SwitchPage Page Service SupportOwner’s Record Miller Electric Mfg. Co
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