Miller Electric M-10 Gun, Millermatic DVI manual Threading Welding Wire, Scale

Page 23

4-15. Threading Welding Wire

 

 

 

 

 

 

 

 

1

Wire Spool

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Welding Wire

 

 

 

 

 

 

 

 

3

Inlet Wire Guide

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

Pressure Adjustment Knob

4

 

5

Drive Roll

 

6

Outlet Wire Guide

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

7

Gun Conduit Cable

 

 

 

 

 

 

 

Lay gun cable out straight.

 

 

 

 

 

 

 

 

Tools Needed:

1

2

3

5

6

 

 

 

 

 

Open pressure assembly.

Tighten

.Hold wire tightly to keep it from unraveling.

6 in (150 mm)

Pull and hold wire; cut off end.

Push wire thru guides into gun;

 

continue to hold wire.

.Use pressure indicator

scale to set a desired drive roll pressure.

 

 

 

1

 

 

 

 

 

 

 

Pressure

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

Indicator

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

Scale

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Close and tighten pressure assembly, and let go of wire.

Press gun trigger until wire comes out of gun. Reinstall contact tip and nozzle

Remove gun nozzle and contact tip.

Turn On.

Tighten

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WOOD

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

Feed wire to check drive roll pressure.

 

Cut off wire. Close

Tighten knob enough to prevent slipping.

 

and latch door.

Ref. 803 860-B / S-0627-A

OM-1330 Page 19

Image 23
Contents File MIG Gmaw OM-1330220 237HProcesses DescriptionFrom Miller to You Table of Contents − Parts List Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécurité115 VAC Symbols And DefinitionsSpecifications General SpecificationsOverheating Duty Cycle And OverheatingDefinition Volt-Ampere CurvesMIG Welding Gun Duty Cycle And Overheating Installing Work Clamp Connecting To Weld Output TerminalsSetting Gun Polarity For Wire Type Installing Welding GunRear Panel Installing Gas SupplyInstalling 1 Or 2 lb Wire Spool Installing MIG Wire Spool and Adjusting Hub TensionConnecting 1-Phase Input Power For 230 VAC Extension Cord Data Electrical Service Guide For 230 VACHz Single Phase Do not move or operate unit where it could tip Selecting a Location And Connecting Input PowerScale Threading Welding WireOperation Installing Diverter Valve And Switch For Optional Spool GunTurn Off unit, and disconnect input power End of hose Connecting An Optional Spool GunControls − OperationOM-1330 Weld Parameter Chart 220 493-A Months Routine MaintenanceSupplementary Protector CB1 Replacing Gun Contact Tip Changing Drive Roll and Wire Inlet GuideTurn Off power Unit OverloadRemoving Knob From Front Panel Aligning Drive Rolls and Wire GuideTo Reassemble Gun Cleaning Or Replacing Gun LinerDisconnect gun from unit Disconnect gun first Replacing Switch And/Or Head TubeWelding Trouble Remedy Troubleshooting− Electrical Diagram 220 197-E Typical MIG Process Connections − MIG Welding Gmaw GuidelinesSelect Voltage Typical MIG Process Control SettingsWire Recommendation Wire Speed Select Wire SizeHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Gun Movement During Welding Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Possible Causes Corrective Actions Troubleshooting − Excessive SpatterTroubleshooting − Porosity Troubleshooting − Excessive PenetrationTroubleshooting − Burn-Through Troubleshooting − Lack Of PenetrationTroubleshooting − Incomplete Fusion Troubleshooting − Distortion Troubleshooting − Waviness Of BeadApplication Troubleshooting Guide For Semiautomatic Welding EquipmentWire does not feed Common MIG Shielding GasesWelding arc not stable Wire slipping in drive rolls − Parts List CABLE,POWER 12 FT 5 in 12GA 4C Soow W/SPL Plug Baffle, Center w/Components Baffle, Center w/Components -1Item Panel, Rear w/Components Panel, Front w/Components 204857 See Section Drive Roll & Wire Guide KitsM-10 Gun 207 Optional Spoolmate Spool Gun Switch Drive Roll And Wire Guide KitsPage Page Support ServiceMiller Electric Mfg. Co Owner’s Record
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