Miller Electric M-10 Gun, Millermatic DVI manual

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				802 388-B
			Figure 9-6. M-10 Gun
	Item	Part	Description	Quantity
	No.	No.	Description	Quantity
		Figure 9-6. M-10 Gun (Fig 9-1Item 19 )

. . .	1	. . . 169 715	. . NOZZLE, slip type .500 orf flush	. . . 1
. . .	2	. ♦087 299	. . TIP, contact scr .023 wire x 1.125
. . .	2	. ♦000 067	. . TIP, contact scr .030 wire x 1.125
. . .	2	. ♦000 068	. . TIP, contact scr .035 wire x 1.125
. . .	2	. ♦000 069	. . TIP, contact scr .045 wire x 1.125
. . .	3	. . . 169 716	. . ADAPTER, contact tip	. . . 1
. . .	4	. . . 170 470	. . RING, retaining	. . . 1
. . .	5	. . . 169 718	. . TUBE, head	. . . 1
. . .	6	. . . 169 738	. . NUT, locking handle	. . . 1
. . .	7	. . . 169 719	. . NUT, jam	. . . 1
. . .	8	. . . 169 737	. . HANDLE	. . . 1
. . .	9	. . . 227 798	. . SWITCH, trigger	. . . 1
. . . 10		. . . 079 878	. . HOUSING PLUG & PINS	. . . 1
. . . 11		. . . 227 800	. . CORD, trigger assembly	. . . 1
. . . 12		. . . 209 495	. . CONNECTOR, feeder	. . . 1
. . . 13		. . . 079 974	. . O-RING, .500 ID x .103CS rbr	. . . 2
. . . 14		. ♦194 010	. . LINER, monocoil .023/.025 wire x 15ft (consisting of)	. . . 1
. . . 14		. ♦194 011	. . LINER, monocoil .030/.035 wire x 15ft (consisting of)	. . . 1
. . . 14		. ♦194 012	. . LINER, monocoil .035/.045 wire x 15ft (consisting of)	. . . 1
. . . 15		. . . 079 975	. . . . O-RING, .187 ID x .103CS rbr	. . . 1

♦OPTIONAL

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-1330 Page 51

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Contents File MIG Gmaw OM-1330220 237HProcesses DescriptionFrom Miller to You Table of Contents − Parts List Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécurité115 VAC Symbols And DefinitionsSpecifications General SpecificationsOverheating Duty Cycle And OverheatingMIG Welding Gun Duty Cycle And Overheating Volt-Ampere CurvesDefinition Installing Work Clamp Connecting To Weld Output TerminalsSetting Gun Polarity For Wire Type Installing Welding GunRear Panel Installing Gas SupplyInstalling 1 Or 2 lb Wire Spool Installing MIG Wire Spool and Adjusting Hub TensionConnecting 1-Phase Input Power For 230 VAC Hz Single Phase Electrical Service Guide For 230 VACExtension Cord Data Do not move or operate unit where it could tip Selecting a Location And Connecting Input PowerScale Threading Welding WireTurn Off unit, and disconnect input power Installing Diverter Valve And Switch For Optional Spool GunOperation End of hose Connecting An Optional Spool GunControls − OperationOM-1330 Weld Parameter Chart 220 493-A Supplementary Protector CB1 Routine MaintenanceMonths Replacing Gun Contact Tip Changing Drive Roll and Wire Inlet GuideTurn Off power Unit OverloadRemoving Knob From Front Panel Aligning Drive Rolls and Wire GuideDisconnect gun from unit Cleaning Or Replacing Gun LinerTo Reassemble Gun Disconnect gun first Replacing Switch And/Or Head TubeWelding Trouble Remedy Troubleshooting− Electrical Diagram 220 197-E Typical MIG Process Connections − MIG Welding Gmaw GuidelinesSelect Voltage Typical MIG Process Control SettingsWire Recommendation Wire Speed Select Wire SizeHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Good Weld Bead Characteristics Poor Weld Bead CharacteristicsGun Movement During Welding Possible Causes Corrective Actions Troubleshooting − Excessive SpatterTroubleshooting − Porosity Troubleshooting − Excessive PenetrationTroubleshooting − Incomplete Fusion Troubleshooting − Lack Of PenetrationTroubleshooting − Burn-Through Troubleshooting − Distortion Troubleshooting − Waviness Of BeadApplication Troubleshooting Guide For Semiautomatic Welding EquipmentWire does not feed Common MIG Shielding GasesWelding arc not stable Wire slipping in drive rolls − Parts List CABLE,POWER 12 FT 5 in 12GA 4C Soow W/SPL Plug Baffle, Center w/Components Baffle, Center w/Components -1Item Panel, Rear w/Components Panel, Front w/Components 204857 See Section Drive Roll & Wire Guide KitsM-10 Gun 207 Optional Spoolmate Spool Gun Switch Drive Roll And Wire Guide KitsPage Page Support ServiceMiller Electric Mfg. Co Owner’s Record

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