Miller Electric Millermatic DVI Principal Safety Standards, EMF Information, About Pacemakers

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1-5. Principal Safety Standards

Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, from Global Engineering Documents (phone: 1-877-413-5184, website: www.global.ihs.com).

Recommended Safe Practices for the Preparation for Welding and Cut- ting of Containers and Piping, American Welding Society Standard AWS F4.1 from Global Engineering Documents (phone: 1-877-413-5184, website: www.global.ihs.com).

National Electrical Code, NFPA Standard 70, from National Fire Protec- tion Association, P.O. Box 9101, 1 Battery March Park, Quincy, MA 02269−9101 (phone: 617−770−3000, website: www.nfpa.org).

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1, from Compressed Gas Association, 1735 Jefferson Davis Highway, Suite 1004, Arlington, VA 22202−4102 (phone: 703−412−0900, web- site: www.cganet.com).

Code for Safety in Welding and Cutting, CSA Standard W117.2, from Canadian Standards Association, Standards Sales, 178 Rexdale

Boulevard, Rexdale, Ontario, Canada M9W 1R3 (phone: 800−463−6727 or in Toronto 416−747−4044, website: www.csa−in- ternational.org).

Practice For Occupational And Educational Eye And Face Protection, ANSI Standard Z87.1, from American National Standards Institute, 11 West 42nd Street, New York, NY 10036−8002 (phone: 212−642−4900, website: www.ansi.org).

Standard for Fire Prevention During Welding, Cutting, and Other Hot Work, NFPA Standard 51B, from National Fire Protection Association, P.O. Box 9101, 1 Battery March Park, Quincy, MA 02269−9101 (phone: 617−770−3000,website: www.nfpa.org).

OSHA, Occupational Safety and Health Standards for General Indus- try, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q, and Part 1926, Subpart J, from U.S. Government Printing Office, Super- intendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250 (there are 10 Regional Offices−−phone for Region 5, Chicago, is 312−353−2220,website: www.osha.gov).

1-6. EMF Information

Considerations About Welding And The Effects Of Low Frequency Electric And Magnetic Fields

Welding current, as it flows through welding cables, will cause electro- magnetic fields. There has been and still is some concern about such fields. However, after examining more than 500 studies spanning 17 years of research, a special blue ribbon committee of the National Research Council concluded that: “The body of evidence, in the committee’s judgment, has not demonstrated that exposure to power- frequency electric and magnetic fields is a human-health hazard.” However, studies are still going forth and evidence continues to be examined. Until the final conclusions of the research are reached, you may wish to minimize your exposure to electromagnetic fields when welding or cutting.

To reduce magnetic fields in the workplace, use the following procedures:

1.Keep cables close together by twisting or taping them.

2.Arrange cables to one side and away from the operator.

3.Do not coil or drape cables around your body.

4.Keep welding power source and cables as far away from opera- tor as practical.

5.Connect work clamp to workpiece as close to the weld as possi- ble.

About Pacemakers:

Pacemaker wearers consult your doctor before welding or going near welding operations. If cleared by your doctor, then following the above procedures is recommended.

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Contents OM-1330220 237H ProcessesDescription File MIG GmawFrom Miller to You Table of Contents − Parts List Symbol Usage Marks a special safety message Arc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux LE Soudage peut provoquer un Incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesSymbols And Definitions SpecificationsGeneral Specifications 115 VACDuty Cycle And Overheating OverheatingDefinition Volt-Ampere CurvesMIG Welding Gun Duty Cycle And Overheating Connecting To Weld Output Terminals Installing Work ClampInstalling Welding Gun Setting Gun Polarity For Wire TypeInstalling Gas Supply Rear PanelInstalling MIG Wire Spool and Adjusting Hub Tension Installing 1 Or 2 lb Wire SpoolConnecting 1-Phase Input Power For 230 VAC Extension Cord Data Electrical Service Guide For 230 VACHz Single Phase Selecting a Location And Connecting Input Power Do not move or operate unit where it could tipThreading Welding Wire ScaleOperation Installing Diverter Valve And Switch For Optional Spool GunTurn Off unit, and disconnect input power Connecting An Optional Spool Gun End of hose− Operation ControlsOM-1330 Weld Parameter Chart 220 493-A Months Routine MaintenanceSupplementary Protector CB1 Changing Drive Roll and Wire Inlet Guide Turn Off powerUnit Overload Replacing Gun Contact TipAligning Drive Rolls and Wire Guide Removing Knob From Front PanelTo Reassemble Gun Cleaning Or Replacing Gun LinerDisconnect gun from unit Replacing Switch And/Or Head Tube Disconnect gun firstTroubleshooting Welding Trouble Remedy− Electrical Diagram 220 197-E − MIG Welding Gmaw Guidelines Typical MIG Process ConnectionsTypical MIG Process Control Settings Wire Recommendation Wire SpeedSelect Wire Size Select VoltageHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Gun Movement During Welding Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Troubleshooting − Excessive Spatter Troubleshooting − PorosityTroubleshooting − Excessive Penetration Possible Causes Corrective ActionsTroubleshooting − Burn-Through Troubleshooting − Lack Of PenetrationTroubleshooting − Incomplete Fusion Troubleshooting − Waviness Of Bead Troubleshooting − DistortionTroubleshooting Guide For Semiautomatic Welding Equipment Wire does not feedCommon MIG Shielding Gases ApplicationWelding arc not stable Wire slipping in drive rolls − Parts List CABLE,POWER 12 FT 5 in 12GA 4C Soow W/SPL Plug Baffle, Center w/Components Baffle, Center w/Components -1Item Panel, Rear w/Components Panel, Front w/Components See Section Drive Roll & Wire Guide Kits 204857M-10 Gun Drive Roll And Wire Guide Kits 207 Optional Spoolmate Spool Gun SwitchPage Page Service SupportOwner’s Record Miller Electric Mfg. Co
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