Miller Electric M-10 Gun manual Unit Overload, Replacing Gun Contact Tip, Turn Off power

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6-3. Unit Overload

Thermostats TP1 in rectifier SR1 and TP2 in stabilizer Z1 protect the unit from damage due to overheating. If TP1 and/or TP2 opens welding output will shut off. Wait several minutes before trying to weld.

Supplementary protector CB2 (Power switch) protects transformer T1 from overload. If CB2 opens, unit power will shut off. Check input power supply, and press Power switch to turn unit back on.

6-4. Replacing Gun Contact Tip

2

1

YTurn Off power.

1 Nozzle

2 Contact Tip

Cut off welding wire at contact tip. Remove nozzle.

Remove contact tip and install new contact tip. Reinstall nozzle.

Tools Needed:

Ref. 800 797-C

6-5. Changing Drive Roll and Wire Inlet Guide

4

2

1

3

Tools Needed:

5/64 in 7/16 in

1Securing Screw

2Inlet Wire Guide

Loosen screw. Slide tip as close to drive rolls as possible without touching. Tighten screw.

3 Drive Roll

The drive roll consists of two different sized grooves. The stamped markings on the end surface of the drive roll refers to the groove on the opposite side of the drive roll. The groove closest to the motor shaft is the proper groove to thread (see Section 4-15).

Install correct drive roll for wire size and type.

4 Drive Roll Securing Nut

Turn nut one click to secure drive roll.

Ref. 802 990-A

OM-1330 Page 27

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Contents File MIG Gmaw OM-1330220 237HProcesses DescriptionFrom Miller to You Table of Contents − Parts List Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécurité115 VAC Symbols And DefinitionsSpecifications General SpecificationsOverheating Duty Cycle And OverheatingMIG Welding Gun Duty Cycle And Overheating Volt-Ampere CurvesDefinition Installing Work Clamp Connecting To Weld Output TerminalsSetting Gun Polarity For Wire Type Installing Welding GunRear Panel Installing Gas SupplyInstalling 1 Or 2 lb Wire Spool Installing MIG Wire Spool and Adjusting Hub TensionConnecting 1-Phase Input Power For 230 VAC Hz Single Phase Electrical Service Guide For 230 VACExtension Cord Data Do not move or operate unit where it could tip Selecting a Location And Connecting Input PowerScale Threading Welding WireTurn Off unit, and disconnect input power Installing Diverter Valve And Switch For Optional Spool GunOperation End of hose Connecting An Optional Spool GunControls − OperationOM-1330 Weld Parameter Chart 220 493-A Supplementary Protector CB1 Routine MaintenanceMonths Replacing Gun Contact Tip Changing Drive Roll and Wire Inlet GuideTurn Off power Unit OverloadRemoving Knob From Front Panel Aligning Drive Rolls and Wire GuideDisconnect gun from unit Cleaning Or Replacing Gun LinerTo Reassemble Gun Disconnect gun first Replacing Switch And/Or Head TubeWelding Trouble Remedy Troubleshooting− Electrical Diagram 220 197-E Typical MIG Process Connections − MIG Welding Gmaw GuidelinesSelect Voltage Typical MIG Process Control SettingsWire Recommendation Wire Speed Select Wire SizeHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Good Weld Bead Characteristics Poor Weld Bead CharacteristicsGun Movement During Welding Possible Causes Corrective Actions Troubleshooting − Excessive SpatterTroubleshooting − Porosity Troubleshooting − Excessive PenetrationTroubleshooting − Incomplete Fusion Troubleshooting − Lack Of PenetrationTroubleshooting − Burn-Through Troubleshooting − Distortion Troubleshooting − Waviness Of BeadApplication Troubleshooting Guide For Semiautomatic Welding EquipmentWire does not feed Common MIG Shielding GasesWelding arc not stable Wire slipping in drive rolls − Parts List CABLE,POWER 12 FT 5 in 12GA 4C Soow W/SPL Plug Baffle, Center w/Components Baffle, Center w/Components -1Item Panel, Rear w/Components Panel, Front w/Components 204857 See Section Drive Roll & Wire Guide KitsM-10 Gun 207 Optional Spoolmate Spool Gun Switch Drive Roll And Wire Guide KitsPage Page Support ServiceMiller Electric Mfg. Co Owner’s Record
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