Miller Electric H-10 warranty Changing Drive Roll Or Wire Inlet Guide, Replacing Gun Contact Tip

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7-4. Changing Drive Roll Or Wire Inlet Guide

1

3

1Inlet Wire Guide Securing Screw

2Inlet Wire Guide

Loosen screw. Slide tip as close to drive rolls as possible without touching. Tighten screw.

3 Drive Roll

The drive roll consists of two differ- ent sized grooves. The stamped markings on the end surface of the

2

Tools Needed:

4

drive roll refers to the groove on the opposite side of the drive roll. The groove closest to the motor shaft is the proper groove to thread (see Section 5-9).

4 Retaining Pin

To secure drive roll, locate open slot and push drive roll completely over retaining pin, then rotate drive roll (1/4 turn) to closed slot.

.030/.035 Groove

Stamped .024

.023/.025 Groove

Stamped .030/.035

Ref. 803 714-A

7-5. Replacing Gun Contact Tip

Y Turn Off power before replacing contact tip.

1 Nozzle

2 Contact Tip

Cut off welding wire at contact tip. Remove nozzle.

Remove contact tip and install new contact tip. Reinstall nozzle.

2

1

Tools Needed:

Ref. 802 399-A

OM-219 316 Page 23

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Contents 2006−10 OM-219 316CProcesses →DescriptionPage Table of Contents − Parts List Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécurité− Definitions − SpecificationsSymbols And Definitions SpecificationsExceeding duty cycle can WarrantyDuty Cycle And Overheating Output Duty Cycle %Amperage Volt-Ampere CurvesCorrect − InstallationInstalling Welding Gun IncorrectChanging Polarity Process/Polarity TableCO 2 gas regulator/flowmeter Installing Gas SupplyDo not move or operate unit where it could tip Selecting a Location And Connecting Input PowerInstalling 8 in 203 mm Wire Spool Installing Wire Spool And Adjusting Hub TensionFlux Nozzle Installing Contact Tip And NozzleHold wire tightly to keep it from unraveling Threading Welding WireControls − OperationWeld Parameter Chart 217 618-A Drive Motor Protection − Maintenance &TROUBLESHOOTINGRoutine Maintenance Overload ProtectionChanging Drive Roll Or Wire Inlet Guide Turn Off power before replacing contact tipReplacing Gun Contact Tip Cleaning Or Replacing Gun Liner Disconnect gun from unitTo Reassemble Gun Replacing Switch And/Or Head Tube Troubleshooting Table Trouble RemedyDoes not run Circuit Diagram − Electrical DiagramTypical MIG Process Connections − MIG Welding Gmaw GuidelinesSelect Voltage Typical MIG Process Control SettingsWire Size Amperage Range Thickness to Amperage aHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Poor Weld Bead Characteristics Good Weld Bead CharacteristicsGun Movement During Welding Possible Causes Corrective Actions Troubleshooting − Excessive SpatterTroubleshooting − Porosity Troubleshooting − Excessive PenetrationTroubleshooting − Lack Of Penetration Troubleshooting − Incomplete FusionTroubleshooting − Burn-Through Troubleshooting − Distortion Troubleshooting − Waviness Of BeadApplication Troubleshooting Guide For Semiautomatic Welding EquipmentWire does not feed Common MIG Shielding GasesWelding arc not stable Wire slipping in drive rolls Main Assembly − Parts ListDia Part Description Quantity Dia Part Description Quantity Mkgs 195 H-10 GunOptions Optional Drive RollsWarranty Owner’s Record