Miller Electric H-10, MW 140 Plus warranty Installing Contact Tip And Nozzle, Flux Nozzle

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5-8. Installing Contact Tip And Nozzle

	Y	Turn off welding power source.
	1	Nozzle
	Remove nozzle.
	2	Contact Tip
	3	Tip Adapter
	Thread welding wire through gun (see
3	Section 5-9).
2	Slide contact tip over wire and tighten
	tip into tip adapter.
1	Install nozzle.
1

Flux Nozzle

Use with flux cored wire only. Narrow design allows access in tight spaces and provides better visibility of puddle during welding.

Push nozzle over contact tip and adapter until it is seated onto adapter. Contact tip will be exposed approximately 7/16 in (11.3 mm) when installed properly.

MIG Nozzle

Use with solid or flux cored wire.

Push nozzle over contact tip and adapter until it is seated onto adapter. End of contact tip will be flush with end of nozzle when installed properly.

Tools Needed:

Ref. 802 399-A

OM-219 316 Page 17

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Contents Processes OM-219 316C→Description 2006−10Page Table of Contents − Parts List Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier Incendie ou une explosion LE Soudage peut provoquer unDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéSymbols And Definitions − SpecificationsSpecifications − DefinitionsDuty Cycle And Overheating WarrantyOutput Duty Cycle % Exceeding duty cycle canAmperage Volt-Ampere CurvesInstalling Welding Gun − InstallationIncorrect CorrectChanging Polarity Process/Polarity TableCO 2 gas regulator/flowmeter Installing Gas SupplyDo not move or operate unit where it could tip Selecting a Location And Connecting Input PowerInstalling 8 in 203 mm Wire Spool Installing Wire Spool And Adjusting Hub TensionFlux Nozzle Installing Contact Tip And NozzleHold wire tightly to keep it from unraveling Threading Welding WireControls − OperationWeld Parameter Chart 217 618-A Routine Maintenance − Maintenance &TROUBLESHOOTINGOverload Protection Drive Motor ProtectionChanging Drive Roll Or Wire Inlet Guide Turn Off power before replacing contact tipReplacing Gun Contact Tip Cleaning Or Replacing Gun Liner Disconnect gun from unitTo Reassemble Gun Replacing Switch And/Or Head Tube Troubleshooting Table Trouble RemedyDoes not run Circuit Diagram − Electrical DiagramTypical MIG Process Connections − MIG Welding Gmaw GuidelinesWire Size Amperage Range Typical MIG Process Control SettingsThickness to Amperage a Select VoltageHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Poor Weld Bead Characteristics Good Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Porosity Troubleshooting − Excessive SpatterTroubleshooting − Excessive Penetration Possible Causes Corrective ActionsTroubleshooting − Lack Of Penetration Troubleshooting − Incomplete FusionTroubleshooting − Burn-Through Troubleshooting − Distortion Troubleshooting − Waviness Of BeadWire does not feed Troubleshooting Guide For Semiautomatic Welding EquipmentCommon MIG Shielding Gases ApplicationWelding arc not stable Wire slipping in drive rolls Main Assembly − Parts ListDia Part Description Quantity Dia Part Description Quantity Mkgs 195 H-10 GunOptions Optional Drive RollsWarranty Owner’s Record