Miller Electric MW 140 Plus Threading Welding Wire, Hold wire tightly to keep it from unraveling

Page 22

5-9. Threading Welding Wire

4

6

Tools Needed:

1

2

3

5

1Wire Spool

2Welding Wire

3Inlet Wire Guide

4Pressure Adjustment Knob

5Drive Roll

6Gun Conduit Cable

Lay gun cable out straight.

.Hold wire tightly to keep it from unraveling.

4 in (102 mm)

6 in (150 mm)

Open pressure assembly. Make sure feed roll is set to correct groove to match wire size (see Section 7-4).

Tighten

1

2

3

4

Pull and hold wire; cut off end.

Push wire thru guides into gun;

 

continue to hold wire.

.Use pressure indicator

scale to set a desired drive roll pressure.

Pressure

Indicator

Scale

Be sure that wire is positioned

in proper feed roll groove. Close and tighten pressure assembly, and let go of wire.

Press gun trigger until wire comes out of gun.

Remove gun nozzle

Turn power on. Be sure that Voltage range

and contact tip.

switch is set to range 1, 2, 3, or 4 to feed wire.

 

Rotate knob until it “clicks” into detent. Wire

 

will not feed if range switch is set between

 

ranges.

 

Tighten

 

 

 

1

 

 

2

 

WOOD

3

 

4

Be sure that tip matches wire diameter.

Feed wire to check drive roll pressure.

Tighten knob enough to prevent slipping.

Reinstall contact tip and nozzle.

Cut off wire. Close door.

 

 

 

Ref. 803 714-A

OM-219 316 Page 18

Image 22
Contents →Description OM-219 316CProcesses 2006−10Page Table of Contents − Parts List Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer unIncendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures graves’EMPLOI Excessif peut SUR Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesSpecifications − SpecificationsSymbols And Definitions − DefinitionsOutput Duty Cycle % WarrantyDuty Cycle And Overheating Exceeding duty cycle canVolt-Ampere Curves AmperageIncorrect − InstallationInstalling Welding Gun CorrectProcess/Polarity Table Changing PolarityInstalling Gas Supply CO 2 gas regulator/flowmeterSelecting a Location And Connecting Input Power Do not move or operate unit where it could tipInstalling Wire Spool And Adjusting Hub Tension Installing 8 in 203 mm Wire SpoolInstalling Contact Tip And Nozzle Flux NozzleThreading Welding Wire Hold wire tightly to keep it from unraveling− Operation ControlsWeld Parameter Chart 217 618-A Overload Protection − Maintenance &TROUBLESHOOTINGRoutine Maintenance Drive Motor ProtectionTurn Off power before replacing contact tip Changing Drive Roll Or Wire Inlet GuideReplacing Gun Contact Tip Disconnect gun from unit Cleaning Or Replacing Gun LinerTo Reassemble Gun Replacing Switch And/Or Head Tube Trouble Remedy Troubleshooting TableDoes not run − Electrical Diagram Circuit Diagram− MIG Welding Gmaw Guidelines Typical MIG Process ConnectionsThickness to Amperage a Typical MIG Process Control SettingsWire Size Amperage Range Select VoltageHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Good Weld Bead Characteristics Poor Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Excessive Penetration Troubleshooting − Excessive SpatterTroubleshooting − Porosity Possible Causes Corrective ActionsTroubleshooting − Incomplete Fusion Troubleshooting − Lack Of PenetrationTroubleshooting − Burn-Through Troubleshooting − Waviness Of Bead Troubleshooting − DistortionCommon MIG Shielding Gases Troubleshooting Guide For Semiautomatic Welding EquipmentWire does not feed ApplicationWelding arc not stable Wire slipping in drive rolls − Parts List Main AssemblyDia Part Description Quantity Dia Part Description Quantity Mkgs H-10 Gun 195Optional Drive Rolls OptionsWarranty Owner’s Record