Miller Electric MW 140 Plus, H-10 warranty Installing Gas Supply, CO 2 gas regulator/flowmeter

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5-5. Installing Gas Supply

.DO NOT use Argon/Mixed gas regulator/flowmeter

with CO2

shielding gas. See Parts List for optional

1

CO2 gas regulator/flowmeter.

 

 

4

 

 

 

2

 

7

 

3

5

Argon Gas Or

Mixed Gas

6

Obtain gas cylinder and chain to running gear, wall, or other stationary support so cylinder cannot fall and break off valve.

1Cap

2Cylinder Valve

Remove cap, stand to side of valve, and open valve slightly. Gas flow blows dust and dirt from valve. Close valve.

3Cylinder

4Regulator/Flowmeter Install so face is vertical.

5Regulator/Flowmeter Gas Hose Connection

6Welding Power Source Gas Hose Connection

Connect supplied gas hose between regulator/flowmeter gas hose connection, and fitting on rear of welding power source.

7 Flow Adjust

Turn flow adjust screw to increase or decrease gas flow. Flow rate should be set when gas is flowing through welding power source and welding gun. Turn Range switch to Purge or Fan Only position. Press gun trigger to start gas flow. Typical flow rate is 20 cfh (cubic feet per hour). Check wire manufacturer’s recommended flow rate.

Feedhead Pressure

Feedhead Pressure

Assembly Open

Assembly Closed

Tools Needed:

5/8, 1-1/8 in

Ref. 802 028-A / 802 441 / Ref. 804 623-A

OM-219 316 Page 14

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Contents →Description OM-219 316CProcesses 2006−10Page Table of Contents − Parts List Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer unIncendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures graves’EMPLOI Excessif peut SUR Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesSpecifications − SpecificationsSymbols And Definitions − DefinitionsOutput Duty Cycle % WarrantyDuty Cycle And Overheating Exceeding duty cycle canVolt-Ampere Curves AmperageIncorrect − InstallationInstalling Welding Gun CorrectProcess/Polarity Table Changing PolarityInstalling Gas Supply CO 2 gas regulator/flowmeterSelecting a Location And Connecting Input Power Do not move or operate unit where it could tipInstalling Wire Spool And Adjusting Hub Tension Installing 8 in 203 mm Wire SpoolInstalling Contact Tip And Nozzle Flux NozzleThreading Welding Wire Hold wire tightly to keep it from unraveling− Operation ControlsWeld Parameter Chart 217 618-A Overload Protection − Maintenance &TROUBLESHOOTINGRoutine Maintenance Drive Motor ProtectionChanging Drive Roll Or Wire Inlet Guide Turn Off power before replacing contact tipReplacing Gun Contact Tip Cleaning Or Replacing Gun Liner Disconnect gun from unitTo Reassemble Gun Replacing Switch And/Or Head Tube Troubleshooting Table Trouble RemedyDoes not run − Electrical Diagram Circuit Diagram− MIG Welding Gmaw Guidelines Typical MIG Process ConnectionsThickness to Amperage a Typical MIG Process Control SettingsWire Size Amperage Range Select VoltageHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Poor Weld Bead Characteristics Good Weld Bead CharacteristicsGun Movement During Welding Troubleshooting − Excessive Penetration Troubleshooting − Excessive SpatterTroubleshooting − Porosity Possible Causes Corrective ActionsTroubleshooting − Lack Of Penetration Troubleshooting − Incomplete FusionTroubleshooting − Burn-Through Troubleshooting − Waviness Of Bead Troubleshooting − DistortionCommon MIG Shielding Gases Troubleshooting Guide For Semiautomatic Welding EquipmentWire does not feed ApplicationWelding arc not stable Wire slipping in drive rolls − Parts List Main AssemblyDia Part Description Quantity Dia Part Description Quantity Mkgs H-10 Gun 195Optional Drive Rolls OptionsWarranty Owner’s Record