Miller Electric Auto-Axcess 450 manual Installation, Specifications, Dimensions And Weight

Page 15

SECTION 3 − INSTALLATION

.Appearance of actual unit may vary from unit shown in manual.

3-1.

Specifications

Max

Amperes Input At Rated Load Output 60 Hz,

Input

Rated

Voltage

Wire Feed

Wire

Open

Input

Input

Welding

Speed

Diameter

Circuit

Three-Phase

Power

Output

Range

Range**

Range

Voltage

kVA

KW

208 V

230 V

400V

460 V

575 V

DC

Three

450 A @

10-44

Standard:

.035-.062 in

80

67.0

59.0

34.0

29.0

23.0

23.8

22.9

Phase

44 V DC,

50-1400

(0.8-1.6 mm)

(0-1A*)

(0-1A*)

(0-1A*)

(0-1A*)

(0-1A*)

(0.8*)

(0.17*)

100%

ipm

Duty

(1.3-35.6

Cycle

mpm)

*While idling; Input amperage fluctuates while idling and is always less than one Ampere. Use one Ampere for power efficiency calculations.

**Wire feed speed ranges are for GMAW welding. While pulse welding, wire feed speed ranges may be more limited.

3-2. Dimensions And Weight

Hole Layout Dimensions				E
				E
			A	22-1/2 in
				(572 mm)
A	17-3/32 in (434 mm)
B	17-3/8 in (441 mm)
C	19-3/32 in (485 mm)			31 in
C	19-3/32 in (485 mm)			(787 mm)
D	16-3/32 in (409 mm)	C	B
E	1/2 in (13 mm)
	Weight
				17-3/32 in
				(434 mm)
	163 lb (74 kg) Net
	180 lb (82 kg) Ship		D
			D	Ref. 803 244-B
				Ref. 803 244-B

OM-210 540 Page 11

Image 15

Contents File Advanced Manufacturing Systems OM-210 540SProcesses DescriptionFrom Miller to You Table of Contents Troubleshooting − TroubleshootingHOT Parts can cause severe burns Symbol UsageArc Welding Hazards Electric Shock can killFlying Metal or Dirt can injure eyes Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionMoving Parts can cause injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryAbout Implanted Medical Devices Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationUNE Décharge Électrique peut entraîner la mort Symboles utilisésDES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LA Chute DE L’APPAREIL peut blesser LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées Risque D’INCENDIE OU D’EXPLOProposition californienne 65 Avertissements LES Fils DE Soudage peuvent provoquer des blessuresLE Soudage À L’ARC risque de provoquer des interférences Principales normes de sécurité Information EMFEn ce qui concerne les implants médicaux OM-210 540 17-3/32 in 434 mm 17-3/8 in 441 mm 19-3/32 in 485 mm − InstallationSpecifications Dimensions And WeightOverheating Duty Cycle And OverheatingVolt-Ampere Curves 100% Duty Cycle At 450 AmperesPositive + Weld Cable Connection DiagramSelecting a Location Do not stack units. Beware of tippingRear Panel Receptacles And Supplementary Protectors Incorrect Installation Connecting To Weld TerminalsSelecting Weld Cable Sizes Function Socket Socket Information Peripheral Receptacle FunctionsMotor Control Receptacle Functions 136 263 228 356 Electrical Service GuideHz Three Phase Input Voltage 230 400 460 575Connecting Input Power Welding Power Source Input Power ConnectionsDisconnect Device Input Power Connections Program No Output a Output B Output C Remote Program SettingTouch Sensor Operation Remote Program SelectOperational Terms − OperationPostflow StartWeld CraterGas Type LED Wire Type LEDFront Panel Controls See Section Process LEDSTL Xxxx Robot Type Front Panel SwitchesRobot Abbreviations Manufacturer Robot AbbreviationRobot Calibration Mode Schedule100 IPM 1000 IPM Robot Auto-Calibration Sample Programs Actual Motoman Welder Condition FileSample Auto-Calibration Routine For Motoman Robot Sample Auto-Calibration Routine For Fanuc Robot Sample Auto-Calibration Routine For ABB RobotWeld Data Accu-pulse Reset ModePulse Mild Steel− Maintenance Routine MaintenanceBlowing Out Inside Of Unit Exploding Parts can cause injury − Safety Precautions for ServicingShock Hazard from testing Servicing HazardsCalifornia Proposition 65 Warnings Set Value Mode − TroubleshootingDiagnostics Indicates RMD demo is done Command errorIndicates a CRC PCM bus error Indicates a UIMIndicates a trigger closed error Indicates a contactor on errorRemoving Cover and Measuring Input Capacitor Voltage Status Diagnosis Process Control Module PC4 Diagnostic LED’sDiagnostic LED’s On Process Control Module PC4 Process Control Module PC4Diagnostic LED’s On Wire Feed Module PC6 Diagnostic LED’s On User Interface Module PC7 User Interface Module PC7 Diagnostic LED’sAutomation Interface Module PC9 Diagnostic LED’s LED33LED32 Diagnostic LED’s On Automation Interface Module PC9 Input signal off for aux. relay energized Input signal on from relay K6 for arc detectedInput signal off from relay K6 for no arc detected Input signal on for aux. relay energizedCircuit board is operating normally Network And Module Status LED’s Network Status LED’sModule Status LED’s RedTrouble Remedy TroubleshootingOM-210 540 Circuit Diagram For Welding Power Source Part 1 − Electrical Diagrams207 903-G Part 1 Circuit Diagram For Welding Power Source Part 2 207 903-G Part 2 Circuit Diagram For 72 Pin Robot Interface 219 266-C Circuit Diagram For Peripheral/Motor Interface 219 267-B 16 − Fig − Parts ListWindtunnel Assembly LH And RH Windtunnel Assembly LH And RH -1Item Top Tray Assembly Rear Panel Assembly Front Panel Assembly -1Item Front Panel AssemblyDia Part Service Your distributor also givesSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact