Miller Electric Auto-Axcess 450 Selecting a Location, Connection Diagram, Positive + Weld Cable

Page 17

3-5. Selecting A Location

Movement

2

OR

1

Tipping

! Do not move or operate unit where it could tip.

Location

! Special installation may be required where gasoline or volatile liquids are present − see NEC Article 511 or CEC Section 20.

! Do not stack units. Beware of tipping.

1 Lifting Forks

4

3

18 in

(460 mm)

18 in

(460 mm)

Use lifting forks to move unit.

Extend forks beyond opposite side of unit.

2 Hand Cart

Use cart or similar device to move unit.

3 Rating Label

Use rating label to determine input power needs.

4 Line Disconnect Device

Locate unit near correct input power supply.

loc_2 3/96 -Ref. 803 244-B

3-6. Connection Diagram

23

1

12

10

11

5

4

9

6

7

8

.The proper interface kit must be installed in the welding power source/interface unit to allow it to be connected to the robot.

1Robot (Will Vary According To Application)

2Motor/Drive Assembly

3Gas Cylinder

4Gas Hose

5Robot Control

6Robot Input/Output Cable

7Gas And Motor Control Cable

8Welding Power Source/Interface Unit

9Negative (−) Weld Cable

10Workpiece

11Voltage Sensing Lead

Recommended for Accu-pulse and RMD (optional).

.Positive (+) voltage sensing lead is contained in the motor cable.

12 Positive (+) Weld Cable

Ref. 803 244-B / Ref. 801 915-A

OM-210 540 Page 13

Image 17

Contents Processes OM-210 540SDescription File Advanced Manufacturing SystemsFrom Miller to You Table of Contents Troubleshooting − TroubleshootingArc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsARC Rays can burn eyes and skin Fumes and Gases can be hazardousWelding can cause fire or explosion Flying Metal or Dirt can injure eyesFire or Explosion hazard Welding Wire can cause injuryFalling Unit can cause injury Moving Parts can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information About Implanted Medical DevicesUNE Décharge Électrique peut entraîner la mort Symboles utilisésLE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LES Bouteilles peuvent exploser si elles sont endommagées LE Bruit peut endommager l’ouïeRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesserLE Soudage À L’ARC risque de provoquer des interférences Proposition californienne 65 AvertissementsLES Fils DE Soudage peuvent provoquer des blessures En ce qui concerne les implants médicaux Principales normes de sécuritéInformation EMF OM-210 540 Specifications − InstallationDimensions And Weight 17-3/32 in 434 mm 17-3/8 in 441 mm 19-3/32 in 485 mmVolt-Ampere Curves Duty Cycle And Overheating100% Duty Cycle At 450 Amperes OverheatingSelecting a Location Connection DiagramDo not stack units. Beware of tipping Positive + Weld CableRear Panel Receptacles And Supplementary Protectors Incorrect Installation Connecting To Weld TerminalsSelecting Weld Cable Sizes Function Socket Socket Information Peripheral Receptacle FunctionsMotor Control Receptacle Functions Hz Three Phase Input Voltage Electrical Service Guide230 400 460 575 136 263 228 356Disconnect Device Input Power Connections Connecting Input PowerWelding Power Source Input Power Connections Touch Sensor Operation Remote Program SettingRemote Program Select Program No Output a Output B Output COperational Terms − OperationWeld StartCrater PostflowFront Panel Controls See Section Wire Type LEDProcess LED Gas Type LEDSTL Robot Abbreviations Front Panel SwitchesManufacturer Robot Abbreviation Xxxx Robot Type100 IPM 1000 IPM Robot Calibration ModeSchedule Sample Auto-Calibration Routine For Motoman Robot Robot Auto-Calibration Sample ProgramsActual Motoman Welder Condition File Weld Data Sample Auto-Calibration Routine For Fanuc RobotSample Auto-Calibration Routine For ABB Robot Pulse Reset ModeMild Steel Accu-pulseBlowing Out Inside Of Unit − MaintenanceRoutine Maintenance Shock Hazard from testing − Safety Precautions for ServicingServicing Hazards Exploding Parts can cause injuryCalifornia Proposition 65 Warnings Set Value Mode − TroubleshootingDiagnostics Indicates a CRC PCM bus error Command errorIndicates a UIM Indicates RMD demo is doneIndicates a trigger closed error Indicates a contactor on errorRemoving Cover and Measuring Input Capacitor Voltage Diagnostic LED’s On Process Control Module PC4 Process Control Module PC4 Diagnostic LED’sProcess Control Module PC4 Status DiagnosisDiagnostic LED’s On Wire Feed Module PC6 Diagnostic LED’s On User Interface Module PC7 User Interface Module PC7 Diagnostic LED’sLED32 Automation Interface Module PC9 Diagnostic LED’sLED33 Diagnostic LED’s On Automation Interface Module PC9 Input signal off from relay K6 for no arc detected Input signal on from relay K6 for arc detectedInput signal on for aux. relay energized Input signal off for aux. relay energizedModule Status LED’s Network And Module Status LED’s Network Status LED’sRed Circuit board is operating normallyTrouble Remedy TroubleshootingOM-210 540 Circuit Diagram For Welding Power Source Part 1 − Electrical Diagrams207 903-G Part 1 Circuit Diagram For Welding Power Source Part 2 207 903-G Part 2 Circuit Diagram For 72 Pin Robot Interface 219 266-C Circuit Diagram For Peripheral/Motor Interface 219 267-B 16 − Fig − Parts ListWindtunnel Assembly LH And RH Windtunnel Assembly LH And RH -1Item Top Tray Assembly Rear Panel Assembly Front Panel Assembly -1Item Front Panel AssemblyDia Part Support ServiceYour distributor also gives Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s