Miller Electric Auto-Axcess 450 manual Motor Control Receptacle Functions

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3-11. Motor Control Receptacle Functions

	G C		Socket	Socket Information
	G C		A
J	F		A
J	F		A	Not used.
K	E	D	B
K			B	Motor negative (−).
	H		B	Motor negative (−).
			C	Tach A.
			D	Motor positive (+).
			E	Tach common.
			F	Gas valve.
			G	Electrode sense.
			H	Tach +5 volts dc.
			J	Tach B.
			K	Gas valve.
			Ref. 803 245-B

OM-210 540 Page 18

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Contents Description OM-210 540SProcesses File Advanced Manufacturing SystemsFrom Miller to You Table of Contents − Troubleshooting TroubleshootingElectric Shock can kill Symbol UsageArc Welding Hazards HOT Parts can cause severe burnsWelding can cause fire or explosion Fumes and Gases can be hazardousARC Rays can burn eyes and skin Flying Metal or Dirt can injure eyesFalling Unit can cause injury Welding Wire can cause injuryFire or Explosion hazard Moving Parts can cause injuryEMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion Risque D’INCENDIE OU D’EXPLO LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées LA Chute DE L’APPAREIL peut blesserLES Fils DE Soudage peuvent provoquer des blessures Proposition californienne 65 AvertissementsLE Soudage À L’ARC risque de provoquer des interférences Information EMF Principales normes de sécuritéEn ce qui concerne les implants médicaux OM-210 540 Dimensions And Weight − InstallationSpecifications 17-3/32 in 434 mm 17-3/8 in 441 mm 19-3/32 in 485 mm100% Duty Cycle At 450 Amperes Duty Cycle And OverheatingVolt-Ampere Curves OverheatingDo not stack units. Beware of tipping Connection DiagramSelecting a Location Positive + Weld CableRear Panel Receptacles And Supplementary Protectors Connecting To Weld Terminals Incorrect InstallationSelecting Weld Cable Sizes Peripheral Receptacle Functions Function Socket Socket InformationMotor Control Receptacle Functions 230 400 460 575 Electrical Service GuideHz Three Phase Input Voltage 136 263 228 356Welding Power Source Input Power Connections Connecting Input PowerDisconnect Device Input Power Connections Remote Program Select Remote Program SettingTouch Sensor Operation Program No Output a Output B Output C− Operation Operational TermsCrater StartWeld PostflowProcess LED Wire Type LEDFront Panel Controls See Section Gas Type LEDSTL Manufacturer Robot Abbreviation Front Panel SwitchesRobot Abbreviations Xxxx Robot TypeSchedule Robot Calibration Mode100 IPM 1000 IPM Actual Motoman Welder Condition File Robot Auto-Calibration Sample ProgramsSample Auto-Calibration Routine For Motoman Robot Sample Auto-Calibration Routine For ABB Robot Sample Auto-Calibration Routine For Fanuc RobotWeld Data Mild Steel Reset ModePulse Accu-pulseRoutine Maintenance − MaintenanceBlowing Out Inside Of Unit Servicing Hazards − Safety Precautions for ServicingShock Hazard from testing Exploding Parts can cause injuryCalifornia Proposition 65 Warnings − Troubleshooting Set Value ModeDiagnostics Indicates a UIM Command errorIndicates a CRC PCM bus error Indicates RMD demo is doneIndicates a contactor on error Indicates a trigger closed errorRemoving Cover and Measuring Input Capacitor Voltage Process Control Module PC4 Process Control Module PC4 Diagnostic LED’sDiagnostic LED’s On Process Control Module PC4 Status DiagnosisDiagnostic LED’s On Wire Feed Module PC6 User Interface Module PC7 Diagnostic LED’s Diagnostic LED’s On User Interface Module PC7LED33 Automation Interface Module PC9 Diagnostic LED’sLED32 Diagnostic LED’s On Automation Interface Module PC9 Input signal on for aux. relay energized Input signal on from relay K6 for arc detectedInput signal off from relay K6 for no arc detected Input signal off for aux. relay energizedRed Network And Module Status LED’s Network Status LED’sModule Status LED’s Circuit board is operating normallyTroubleshooting Trouble RemedyOM-210 540 − Electrical Diagrams Circuit Diagram For Welding Power Source Part 1207 903-G Part 1 Circuit Diagram For Welding Power Source Part 2 207 903-G Part 2 Circuit Diagram For 72 Pin Robot Interface 219 266-C Circuit Diagram For Peripheral/Motor Interface 219 267-B − Parts List 16 − FigWindtunnel Assembly LH And RH Windtunnel Assembly LH And RH -1Item Top Tray Assembly Rear Panel Assembly Front Panel Assembly Front Panel Assembly -1ItemDia Part Your distributor also gives ServiceSupport For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s