Miller Electric Auto-Axcess 450 manual Diagnostic LED’s On Automation Interface Module PC9

Page 47

7-11. Diagnostic LED’s On Automation Interface Module PC9

LED

Status

Diagnosis

 

 

 

1

On

Input signal On from robot for jog advance

 

 

 

 

Off

Input signal Off from robot for no jog advance

 

 

 

2

On

Input signal On from robot to energize contactor

 

 

 

 

Off

Input signal Off from robot to not energize contactor

 

 

 

3

On

Input signal On remote program A selected

 

 

 

 

Off

Input signal Off remote program A not selected

 

 

 

4

On

Input signal On remote program C selected

 

 

 

 

Off

Input signal Off remote program C not selected

 

 

 

5

On

Input signal On from E-stop board PC12 for no emergency stop

 

 

 

 

Off

Input signal Off from E-stop board PC12 acknowledges E-stop is On from robot

 

 

 

6

On

Spare 1 not assigned

 

 

 

 

Off

Spare 1 not assigned

 

 

 

7

On

Input signal On Autoset-C selected

 

 

 

 

Off

Input signal Off Autoset-C not selected

 

 

 

8

On

Input signal On Autoset-B selected

 

 

 

 

Off

Input signal Off Autoset-B not selected

 

 

 

9

On

Input signal On Remote Jog on from peripheral plug

 

 

 

 

Off

Input signal Off Remote Jog off from peripheral plug

 

 

 

10

On

Input signal On Remote Purge on from peripheral plug

 

 

 

 

Off

Input signal Off Remote Purge off from peripheral plug

 

 

 

11

On

Input signal On from robot for jog retract

 

 

 

 

Off

Input signal Off from robot for no jog retract

 

 

 

12

On

Input signal On from robot for purge

 

 

 

 

Off

Input signal Off from robot for no purge

 

 

 

13

On

Input signal On remote program B selected

 

 

 

 

Off

Input signal Off remote program B not selected

 

 

 

14

On

Input signal On Touch Sensor on from robot or peripheral plug

 

 

 

 

Off

Input signal Off Touch Sensor off from robot or peripheral plug

 

 

 

15

On

Spare 0 not assigned

 

 

 

 

Off

Spare 0 not assigned

 

 

 

16

On

Spare 2 not assigned

 

 

 

 

Off

Spare 2 not assigned

 

 

 

17

On

Input signal On Autoset-A selected

 

 

 

 

Off

Input signal Off Autoset-A not selected

 

 

 

18

On

Input signal On Autoset-D selected

 

 

 

 

Off

Input signal Off Autoset-D not selected

 

 

 

19

On

Input signal On Remote Retract on from peripheral plug

 

 

 

 

Off

Input signal Off Remote Retract off from peripheral plug

 

 

 

20

On

Input signal On Remote Water Flow on from peripheral plug

 

 

 

 

Off

Input signal Off Remote Water Flow off from peripheral plug

 

 

 

21

On

Input signal On from robot for no emergency stop

 

 

 

 

Off

Input signal Off from robot for emergency stop

 

 

 

23

On

Input signal On from relay K3 for welding power source ready and no detected errors present

 

 

 

 

Off

Input signal Off from relay K3 for welding power source not ready, detected errors are present, or unit is

 

 

in operating mode preventing the weld ready signal from being enabled

 

 

 

OM-210 540 Page 43

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Contents File Advanced Manufacturing Systems OM-210 540SProcesses DescriptionFrom Miller to You Table of Contents Troubleshooting − TroubleshootingHOT Parts can cause severe burns Symbol UsageArc Welding Hazards Electric Shock can killFlying Metal or Dirt can injure eyes Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionMoving Parts can cause injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryAbout Implanted Medical Devices Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationUNE Décharge Électrique peut entraîner la mort Symboles utilisésLE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LA Chute DE L’APPAREIL peut blesser LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées Risque D’INCENDIE OU D’EXPLOLE Soudage À L’ARC risque de provoquer des interférences Proposition californienne 65 AvertissementsLES Fils DE Soudage peuvent provoquer des blessures En ce qui concerne les implants médicaux Principales normes de sécuritéInformation EMF OM-210 540 17-3/32 in 434 mm 17-3/8 in 441 mm 19-3/32 in 485 mm − InstallationSpecifications Dimensions And WeightOverheating Duty Cycle And OverheatingVolt-Ampere Curves 100% Duty Cycle At 450 AmperesPositive + Weld Cable Connection DiagramSelecting a Location Do not stack units. Beware of tippingRear Panel Receptacles And Supplementary Protectors Incorrect Installation Connecting To Weld TerminalsSelecting Weld Cable Sizes Function Socket Socket Information Peripheral Receptacle FunctionsMotor Control Receptacle Functions 136 263 228 356 Electrical Service GuideHz Three Phase Input Voltage 230 400 460 575Disconnect Device Input Power Connections Connecting Input PowerWelding Power Source Input Power Connections Program No Output a Output B Output C Remote Program SettingTouch Sensor Operation Remote Program SelectOperational Terms − OperationPostflow StartWeld CraterGas Type LED Wire Type LEDFront Panel Controls See Section Process LEDSTL Xxxx Robot Type Front Panel SwitchesRobot Abbreviations Manufacturer Robot Abbreviation100 IPM 1000 IPM Robot Calibration ModeSchedule Sample Auto-Calibration Routine For Motoman Robot Robot Auto-Calibration Sample ProgramsActual Motoman Welder Condition File Weld Data Sample Auto-Calibration Routine For Fanuc RobotSample Auto-Calibration Routine For ABB Robot Accu-pulse Reset ModePulse Mild SteelBlowing Out Inside Of Unit − MaintenanceRoutine Maintenance Exploding Parts can cause injury − Safety Precautions for ServicingShock Hazard from testing Servicing HazardsCalifornia Proposition 65 Warnings Set Value Mode − TroubleshootingDiagnostics Indicates RMD demo is done Command errorIndicates a CRC PCM bus error Indicates a UIMIndicates a trigger closed error Indicates a contactor on errorRemoving Cover and Measuring Input Capacitor Voltage Status Diagnosis Process Control Module PC4 Diagnostic LED’sDiagnostic LED’s On Process Control Module PC4 Process Control Module PC4Diagnostic LED’s On Wire Feed Module PC6 Diagnostic LED’s On User Interface Module PC7 User Interface Module PC7 Diagnostic LED’sLED32 Automation Interface Module PC9 Diagnostic LED’sLED33 Diagnostic LED’s On Automation Interface Module PC9 Input signal off for aux. relay energized Input signal on from relay K6 for arc detectedInput signal off from relay K6 for no arc detected Input signal on for aux. relay energizedCircuit board is operating normally Network And Module Status LED’s Network Status LED’sModule Status LED’s RedTrouble Remedy TroubleshootingOM-210 540 Circuit Diagram For Welding Power Source Part 1 − Electrical Diagrams207 903-G Part 1 Circuit Diagram For Welding Power Source Part 2 207 903-G Part 2 Circuit Diagram For 72 Pin Robot Interface 219 266-C Circuit Diagram For Peripheral/Motor Interface 219 267-B 16 − Fig − Parts ListWindtunnel Assembly LH And RH Windtunnel Assembly LH And RH -1Item Top Tray Assembly Rear Panel Assembly Front Panel Assembly -1Item Front Panel AssemblyDia Part Support ServiceYour distributor also gives Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact
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