Miller Electric
Auto-Axcess 450
manual
219 267-B
Troubleshooting
Specifications
Install
Parts list
Connection Diagram
Indicates a CRC PCM bus error
Symbol Usage
Welding Wire can cause injury
Maintenance
Reset Mode
Page 59
219
267-B
OM-210
540 Page 55
Page 58
Page 60
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Page 58
Page 60
Contents
File Advanced Manufacturing Systems
OM-210 540S
Processes
Description
From Miller to You
Table of Contents
Troubleshooting
− Troubleshooting
HOT Parts can cause severe burns
Symbol Usage
Arc Welding Hazards
Electric Shock can kill
Flying Metal or Dirt can injure eyes
Fumes and Gases can be hazardous
ARC Rays can burn eyes and skin
Welding can cause fire or explosion
Moving Parts can cause injury
Welding Wire can cause injury
Fire or Explosion hazard
Falling Unit can cause injury
About Implanted Medical Devices
Principal Safety Standards
California Proposition 65 Warnings
EMF Information
UNE Décharge Électrique peut entraîner la mort
Symboles utilisés
LE Soudage peut provoquer un in cendie ou une explosion
DES Pièces Chaudes peuvent provoquer des brûlures graves
LES Fumées ET LES GAZ peuvent être dangereux
LA Chute DE L’APPAREIL peut blesser
LE Bruit peut endommager l’ouïe
LES Bouteilles peuvent exploser si elles sont endommagées
Risque D’INCENDIE OU D’EXPLO
LE Soudage À L’ARC risque de provoquer des interférences
Proposition californienne 65 Avertissements
LES Fils DE Soudage peuvent provoquer des blessures
En ce qui concerne les implants médicaux
Principales normes de sécurité
Information EMF
OM-210 540
17-3/32 in 434 mm 17-3/8 in 441 mm 19-3/32 in 485 mm
− Installation
Specifications
Dimensions And Weight
Overheating
Duty Cycle And Overheating
Volt-Ampere Curves
100% Duty Cycle At 450 Amperes
Positive + Weld Cable
Connection Diagram
Selecting a Location
Do not stack units. Beware of tipping
Rear Panel Receptacles And Supplementary Protectors
Incorrect Installation
Connecting To Weld Terminals
Selecting Weld Cable Sizes
Function Socket Socket Information
Peripheral Receptacle Functions
Motor Control Receptacle Functions
136 263 228 356
Electrical Service Guide
Hz Three Phase Input Voltage
230 400 460 575
Disconnect Device Input Power Connections
Connecting Input Power
Welding Power Source Input Power Connections
Program No Output a Output B Output C
Remote Program Setting
Touch Sensor Operation
Remote Program Select
Operational Terms
− Operation
Postflow
Start
Weld
Crater
Gas Type LED
Wire Type LED
Front Panel Controls See Section
Process LED
STL
Xxxx Robot Type
Front Panel Switches
Robot Abbreviations
Manufacturer Robot Abbreviation
100 IPM 1000 IPM
Robot Calibration Mode
Schedule
Sample Auto-Calibration Routine For Motoman Robot
Robot Auto-Calibration Sample Programs
Actual Motoman Welder Condition File
Weld Data
Sample Auto-Calibration Routine For Fanuc Robot
Sample Auto-Calibration Routine For ABB Robot
Accu-pulse
Reset Mode
Pulse
Mild Steel
Blowing Out Inside Of Unit
− Maintenance
Routine Maintenance
Exploding Parts can cause injury
− Safety Precautions for Servicing
Shock Hazard from testing
Servicing Hazards
California Proposition 65 Warnings
Set Value Mode
− Troubleshooting
Diagnostics
Indicates RMD demo is done
Command error
Indicates a CRC PCM bus error
Indicates a UIM
Indicates a trigger closed error
Indicates a contactor on error
Removing Cover and Measuring Input Capacitor Voltage
Status Diagnosis
Process Control Module PC4 Diagnostic LED’s
Diagnostic LED’s On Process Control Module PC4
Process Control Module PC4
Diagnostic LED’s On Wire Feed Module PC6
Diagnostic LED’s On User Interface Module PC7
User Interface Module PC7 Diagnostic LED’s
LED32
Automation Interface Module PC9 Diagnostic LED’s
LED33
Diagnostic LED’s On Automation Interface Module PC9
Input signal off for aux. relay energized
Input signal on from relay K6 for arc detected
Input signal off from relay K6 for no arc detected
Input signal on for aux. relay energized
Circuit board is operating normally
Network And Module Status LED’s Network Status LED’s
Module Status LED’s
Red
Trouble Remedy
Troubleshooting
OM-210 540
Circuit Diagram For Welding Power Source Part 1
− Electrical Diagrams
207 903-G Part 1
Circuit Diagram For Welding Power Source Part 2
207 903-G Part 2
Circuit Diagram For 72 Pin Robot Interface
219 266-C
Circuit Diagram For Peripheral/Motor Interface
219 267-B
16 − Fig
− Parts List
Windtunnel Assembly LH And RH
Windtunnel Assembly LH And RH -1Item
Top Tray Assembly
Rear Panel Assembly
Front Panel Assembly -1Item
Front Panel Assembly
Dia Part
Support
Service
Your distributor also gives
Your distributor and/or equipment manufacturer’s
To locate a Distributor or Service Agency visit
Miller Electric Mfg. Co
For assistance in filing or settling claims, contact
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